IP Library Granted Patent US 11,094,921
Granted Patent B2
US 11,094,921 · App. 16/094,056 · Granted Aug 17, 2021

Electrode for electrochemical device and method for manufacturing the same

Inventors: Song-Yi Han (Daejeon, KR); Ji-Eun Lee (Daejeon, KR); Song-Taek Oh (Daejeon, KR); Young-Geun Choi (Daejeon, KR)
H01M4/139H01M4/043H01M4/0404H01M4/0471H01M2004/021
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Quick Facts
Patent No.
US 11,094,921
App. No.
16/094,056
Granted
Aug 17, 2021
Kind
B2
Abstract

The present disclosure relates to an electrode for an electrochemical device and a method for manufacturing the same. More particularly, the present disclosure relates to an electrode having a small difference in porosity along the thickness direction of the electrode, and a method for manufacturing the same.

Claims (20)

1. A method for manufacturing an electrode for an electrochemical device, comprising the steps of:

(S 10 ) preparing an electrode slurry comprising an electrode active material, a binder a conductive agent, and a solvent;

(S 20 ) applying the electrode slurry prepared from step (S 10 ) to a surface of a current collector;

(S 30 ) drying the resultant product of step (S 20 ) to remove the solvent totally or partially from the electrode slurry applied to the current collector, thereby forming a preliminary electrode layer;

(S 40 ) pressing the surface of the preliminary electrode layer; and

(S 50 ) removing a part of a surface of the pressed preliminary electrode layer to form the electrode, wherein

the electrode slurry of step (S 20 ) is prepared from two types of slurry comprising a first slurry and a second slurry,

the first slurry comprises first electrode active material particles (particles A), a binder, a conductive agent, and a solvent, and is applied to the surface of the electrode current collector,

the second slurry comprises second electrode active material particles (particles B), a binder, a conductive agent, and a solvent and is applied to a surface of the applied first slurry, and

a particle diameter (D 50 ) of particles B is smaller than a particle diameter (D 50 ) of particles A.

2. The method for manufacturing an electrode for an electrochemical device according to claim 1 , wherein

the electrode slurry of step (S 20 ) is prepared from two types of slurry comprising a first slurry and a second slurry,

the first slurry comprises first electrode active material particles (particles A), a binder, a conductive agent, and a solvent and is applied to the surface of the electrode current collector,

the second slurry comprises electrode active material particles (particles B), a binder, a conductive agent, and a solvent and is applied to a surface of the applied first slurry,

particles B are primary particles, and

particles A are secondary particles.

3. The method for manufacturing an electrode for an electrochemical device according to claim 1 , wherein step (S 50 ) is carried out by removing 10%-30% of the thickness of the preliminary electrode layer obtained from step (S 40 ) from the surface thereof.

4. The method for manufacturing an electrode for an electrochemical device according to claim 1 , wherein the electrode obtained from step (S 50 ) shows an absolute value of a difference in porosity of 10% or less between a porosity (%) of an upper layer portion corresponding to 20% of the thickness measured down from the surface of the electrode layer and a porosity (%) of a lower layer portion corresponding to 20% of the thickness measured up from the surface of the current collector based on the thickness of the electrode layer.

5. The method for manufacturing an electrode for an electrochemical device according to claim 1 , wherein the electrode obtained from step (S 50 ) has a porosity of 20%-70%.

6. An electrode for an electrochemical device manufactured according to the method of claim 1 , which shows an absolute value of a difference in porosity of 10% or less between a porosity (%) of an upper layer portion corresponding to 20% of the thickness measured down from the surface of the electrode layer and a porosity (%) of a lower layer portion corresponding to 20% of the thickness measured up from the surface of the current collector based on the thickness of the electrode layer, and has a porosity of 20%-70%.

Assignments (3)
EMPLOYMENT AGREEMENT Recorded Nov 17, 2021
From: CHOI, YOUNG-GEUN
To: LG CHEM, LTD.
Reel/Frame 058877/0677 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 4, 2021
From: LG CHEM, LTD.
To: LG ENERGY SOLUTION, LTD.
Reel/Frame 058295/0068 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 17, 2018
From: HAN, SONG-YI; LEE, JI-EUN; OH, SONG-TAEK; CHOI, YOUNG-GEUN
To: LG CHEM, LTD.
Reel/Frame 047201/0229 →