IP Library Granted Patent US 11,116,369
Granted Patent B2
US 11,116,369 · App. 16/096,420 · Granted Sep 14, 2021

Vacuum cleaner

Inventor: Thomas Keller (St. Gallen, CH)
Assignee: Diversey, Inc.
A47L9/0081A47L5/365A47L9/127A47L9/14A47L9/22
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Quick Facts
Patent No.
US 11,116,369
App. No.
16/096,420
Granted
Sep 14, 2021
Kind
B2
Abstract

A vacuum cleaner ( 1 ) comprising a container ( 2 ), a suction unit ( 60 ), an air channeling unit ( 25 ), operative between the container ( 2 ) and the suction unit ( 60 ), wherein the air channeling unit ( 25 ) comprises: a collector ( 26 ) having a suction mouth ( 27 ) at an intake side of the air channeling unit ( 25 ), a deflector ( 28 ) positioned at the intake side and radially extending at least over a central portion of the suction mouth ( 27 ), the collector ( 26 ) and the deflector ( 28 ) delimiting a suction channel ( 29 ) connecting the suction mouth ( 27 ) to an inlet port ( 22 ) of the suction unit ( 60 ).

Claims (47)

1. A vacuum cleaner comprising:

a container delimiting an inner collection volume;

a suction unit provided with a motor and an impeller coupled with the motor, the suction unit having at least one inlet port at an impeller inlet side, and at least one outlet port at an impeller outlet side; and

an air channeling unit operative between the container and the suction unit, the air channeling unit having an intake side facing the inner collection volume,

wherein the air channeling unit comprises:

a collector having a suction mouth at said intake side of the air channeling unit, the collector comprising a peripheral wall having a front edge delimiting an outer perimeter of the suction mouth and an inner wall, which is located radially inside the peripheral wall, the inner wall including an exterior wall portion facing the peripheral wall, an interior wall portion facing the inlet port and a shoulder extending therebetween, and

a deflector positioned at said intake side and radially extending at least over a central portion of the suction mouth, the collector and the deflector delimiting a suction channel connecting the suction mouth to the inlet port of the suction unit;

wherein on a first side of the shoulder opposite the collection volume, the shoulder receives an annular support body that supports a first axial end the suction unit and further wherein on a second opposite side of the shoulder facing the collection volume, a number of connecting elements extend between the shoulder and a side of the deflector opposite the collection volume such that the deflector is suspended in the middle of the suction mouth.

2. The vacuum cleaner of claim 1 , wherein the deflector comprises a base wall and a side wall, the base wall directed transverse to the peripheral wall of the collector, and the side wall emerging from a periphery of the base wall and extending transverse to the base wall.

3. The vacuum cleaner of claim 2 , wherein the deflector base wall has a non-flat, convex active surface, with convexity facing the collection volume configured to facilitate airflow deflection towards the periphery of the base wall, wherein a curved wall portion connects the base wall to the side wall, substantially conferring a bowl shape to the deflector, said curved wall portion being configured to facilitate air flow deflection into the suction channel, and wherein the suction mouth has a radial size greater than that of the deflector and the deflector has a radial size greater than that of the suction unit inlet port or the impeller.

4. The vacuum cleaner of claim 2 , wherein the suction channel comprises a first tract starting at the suction mouth and upwardly developing between the side wall of the deflector and the peripheral wall of the collector, wherein the first tract delimits a respective airflow volume of tubular shape and—proceeding in the flow direction—presents a continuously decreasing fluid passage cross section.

5. The vacuum cleaner of claim 4 , and wherein the side wall of the deflector is positioned between the peripheral wall and the inner wall of the collector, the suction channel comprising a second tract consecutive to and downstream of the first tract—proceeding in the flow direction, wherein the second tract extends downwardly between the inner wall of the collector and the side wall of the deflector, further wherein the second tract delimits a respective airflow volume of tubular shape and—proceeding in the flow direction—presents a continuously decreasing fluid passage cross section.

6. The vacuum cleaner of claim 5 , wherein the second tract presents an initial portion having width (A3) of fluid passage cross section greater than the fluid passage cross section of width (A2) of the end portion of the first tract.

7. The vacuum cleaner of claim 5 , wherein the suction channel comprises an upwardly directed third tract, consecutive to the second tract and placing into fluid communication an end of the second tract with the inlet port of the suction unit, further wherein the third tract delimits a respective airflow volume of non-tubular shape.

8. The vacuum cleaner of claim 7 , wherein the third tract has a width (A5) of fluid passage cross section greater than the fluid passage cross section of width (A4) of the end portion of the second tract and greater than the fluid passage cross section of the width (A6) of the inlet port of the suction unit.

9. The vacuum cleaner of claim 7 , wherein the impeller and the motor are arranged one behind the other in an axial direction defining a central axis of symmetry and wherein the first tract, the second tract and the third tract are positioned and configured such as to be symmetric with respect to an ideal plane of symmetry passing through said central axis of symmetry and rotation of the impeller.

10. The vacuum cleaner of claim 9 , wherein the deflector and the collector present a geometry of a solid of revolution, are coaxially positioned, and are symmetric with respect to said central axis of symmetry.

11. The vacuum cleaner of claim 7 , wherein the first tract, the second tract, the third tract and the inlet port are concentrically positioned so that the air channeling unit has a maximum axial extension in the direction of the central axis of symmetry defined by a maximum axial extension of the peripheral wall of the collector.

12. The vacuum cleaner of claim 7 wherein the suction channel presents a first width (A1) of first tract, a second width (A2) of fluid flow transition over the end of side wall and between first tract and second tract, a third width (A3) of second tract, a fourth width (A4) of fluid flow transition over the end of an exterior wall portion of inner wall and between second tract and third tract, a fifth width (A5) of interior wall portion of inner wall, and a sixth width (A6) of inlet port, wherein the ratio of first and second widths (A1/A2) is 1.3 or higher; the ratio of third and second widths (A3/A2) is 1.3 or higher; the ratio of third and fourth widths (A3/A4) is 1.3 or higher; the ratio of fifth and fourth widths (A5/A4) is 1.3 or higher; and the ratio of fifth and sixth widths (A5/A6) is 1.3 or higher.

13. The vacuum cleaner of claim 7 , wherein the first tract, the second tract and the third tract are concentric and intersect a plane defined by an opening to the inlet port.

14. The vacuum cleaner of claim 7 , wherein the suction unit is configured and positioned relative to the air channeling unit such that—when the motor is operated—the impeller causes a suction flow which sequentially follows the following flow path:

from the inner collection volume through the suction mouth, then upwardly through the first tract,

then downwardly through the second tract, then upwardly through the third tract, then upwardly through the inlet port of the suction unit, the impeller and along an outside of the motor.

15. The vacuum cleaner of claim 1 comprising an exhaust unit that further comprises:

a collection chamber defining a substantially annular airflow volume that is concentric with said suction unit and positioned around one or more outlet ports of the suction unit to collect air coming from the impeller and convey collected air to an outlet port of the collection chamber; and

two symmetrically opposed exhaust channels, each of the two channels surrounding a respective portion of the collection chamber and having an intake end in correspondence of the outlet port of said collection chamber, and an outlet end opposed to the intake end to discharge air drawn in by the suction unit;

wherein the outlet end of each of the two exhaust channels is separate and spaced from the outlet end of the other of the two exhaust channels thereby forming two distinct and spaced apart air discharge openings.

16. The vacuum cleaner of claim 15 , wherein the first side of the shoulder of the inner wall of the collector forms annular seat configured to receive a foot portion of the annular support body having a head portion supporting the first axial end the suction unit, and wherein a further support body has a foot portion received in an auxiliary seat of the exhaust unit and a head portion active on a second axial end of the suction unit axially opposite to the first axial end, the head portion of the further support body—in cooperation with the head portion of the annular support body—maintaining the suction unit above the container.

17. The vacuum cleaner of claim 1 , wherein the annular support body and the connecting elements are made in elastomeric material.

18. The vacuum cleaner of claim 2 , comprising a suction hose configured to be connected at an aperture of the container and a collecting bag configured to be housed inside the container and presenting an inlet opening configured to be tightly engaged at the aperture present in the container such as to receive the debris collected via the suction hose, and wherein the collector presents an indent reducing an axial length of the peripheral wall at least for a portion of a peripheral wall perimeter.

19. The vacuum cleaner of claim 1 , comprising a head assembly including at least the suction unit, and the air channeling unit removably coupled to a main opening of the container, and a filter extending across the main opening of the container and interposed between the container and the head assembly, further wherein the filter includes a support structure carrying a filtering membrane, wherein the support structure presents a peripheral frame detachably coupled to the head assembly, and a grid portion fixed to the peripheral frame and presenting a plurality of through apertures, and wherein the filter=has a basket like overall conformation such that, when the head assembly is coupled to the container, the filter extends at least in part inside the collection volume and presents a concavity directed towards the head assembly.

20. A vacuum cleaner comprising:

a container delimiting an inner collection volume;

a suction unit provided with a motor and an impeller coupled with the motor, the suction unit having at least one inlet port at an impeller inlet side, and at least one outlet port at an impeller outlet side; and

an air channeling unit operative between the container and the suction unit, the air channeling unit having an intake side facing the inner collection volume, wherein the vacuum cleaner further comprises an exhaust unit comprising:

a collection chamber defining a substantially annular airflow volume concentric with said suction unit and positioned around one or more outlet ports of the suction unit to collect air coming from the impeller and convey collected air to an outlet port of the collection chamber, and

two opposed exhaust channels, each of the two channels surrounding a respective portion of the collection chamber and having an intake end in correspondence of the outlet port of said collection chamber and a respective outlet end opposed to the intake end to discharge air drawn in by the suction unit;

wherein the exhaust unit comprises a V-shaped flow diverter positioned in front of said outlet port of the collection chamber and configured to divide the flow exiting from the same outlet port into respective flow streams directed into said two exhaust channels.

21. The vacuum cleaner of claim 20 , wherein the two exhaust channels are symmetrically opposed and substantially identical the one to the other.

22. The vacuum cleaner of claim 20 , wherein the outlet end of each of the two exhaust channels is separate and spaced from the outlet end of the other of the two exhaust channels thereby forming two distinct and spaced apart air discharge openings.

23. The vacuum cleaner of claim 22 , wherein a respective outlet filter is located at each outlet end of each one of the two exhaust channels.

24. The vacuum cleaner of claim 20 , wherein the vacuum cleaner comprises a pad covering an inner surface of the collection chamber surrounding the suction unit.

25. The vacuum cleaner of claim 20 , wherein the vacuum cleaner comprises a pad at least covering inner surfaces of said two exhaust channels facing the collection chamber.

26. The vacuum cleaner of claim 20 , wherein the outlet end of each exhaust channel comprises a diverging portion which is divergent in shape proceeding away from the intake end and a constant cross section portion consecutive to the diverging portion.

27. The vacuum cleaner of claim 26 , further comprising:

outlet filters located in correspondence of each one of the outlet ends of the exhaust channels;

wherein the constant cross section portion has a flow passage cross section sensibly larger than that of the intake end and terminates at the outlet filters conferring to air flow a direction perpendicular to a front surface of each one of said outlet filters.

Assignments (15)
SECURITY INTEREST Recorded Nov 14, 2025
From: CHEM-AQUA, INC.; DIVERSEY, INC.; DIVERSEY TASKI, INC.; INNOVATIVE WATER CARE, LLC; NCH CORPORATION; NCH LIFE SCIENCES LLC; SOLENIS TECHNOLOGIES, L.P.
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS NOTES COLLATERAL AGENT
Reel/Frame 073570/0838 →
RELEASE OF SECURITY INTEREST Recorded Nov 14, 2025
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS NOTES COLLATERAL AGENT
To: BIRKO CORPORATION; DIVERSEY, INC.; DIVERSEY TASKI, INC.; INNOVATIVE WATER CARE, LLC; SOLENIS TECHNOLOGIES, L.P.
Reel/Frame 073564/0864 →
SECURITY AGREEMENT (NOTES) Recorded Oct 10, 2025
From: DIVERSEY, INC.; DIVERSEY TASKI, INC.; INNOVATIVE WATER CARE, LLC; SOLENIS TECHNOLOGIES, L.P.
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS NOTES COLLATERAL AGENT
Reel/Frame 073061/0885 →
RELEASE OF 2023 NOTES PATENT SECURITY INTERESTS Recorded Oct 10, 2025
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
To: BIRKO CORPORATION; DIVERSEY, INC.; DIVERSEY TASKI, INC.; INNOVATIVE WATER CARE, LLC; SOLENIS TECHNOLOGIES, L.P.
Reel/Frame 073074/0198 →
SECURITY AGREEMENT (2024 NOTES) Recorded Jun 24, 2024
From: BIRKO CORPORATION; DIVERSEY, INC.; DIVERSEY TASKI, INC.; INNOVATIVE WATER CARE, LLC; SOLENIS TECHNOLOGIES, L.P.
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS NOTES COLLATERAL AGENT
Reel/Frame 067824/0278 →
RELEASE OF SECURITY AGREEMENT REEL/FRAME 049364/0084 Recorded Jul 10, 2023
From: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
To: DIVERSEY, INC.
Reel/Frame 064236/0818 →
2023 NOTES PATENT SECURITY AGREEMENT Recorded Jul 7, 2023
From: BIRKO CORPORATION; SOLENIS TECHNOLOGIES, L.P.; INNOVATIVE WATER CARE, LLC; DIVERSEY, INC.; DIVERSEY TASKI, INC.; INNOVATIVE WATER CARE GLOBAL CORPORATION
To: BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
Reel/Frame 064225/0170 →
NOTES PATENT SECURITY AGREEMENT Recorded Jul 7, 2023
From: BIRKO CORPORATION; SOLENIS TECHNOLOGIES, L.P.; INNOVATIVE WATER CARE, LLC; DIVERSEY, INC.; DIVERSEY TASKI, INC.
To: BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
Reel/Frame 064348/0235 →
2021 NOTES PATENT SECURITY AGREEMENT Recorded Jul 7, 2023
From: BIRKO CORPORATION; SOLENIS TECHNOLOGIES, L.P.; INNOVATIVE WATER CARE, LLC; DIVERSEY, INC.; DIVERSEY TASKI, INC.
To: BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
Reel/Frame 064225/0576 →
TERM LOAN PATENT SECURITY AGREEMENT Recorded Jul 6, 2023
From: BIRKO CORPORATION; SOLENIS TECHNOLOGIES, L.P.; INNOVATIVE WATER CARE, LLC; DIVERSEY, INC.; DIVERSEY TASKI, INC.
To: GOLDMAN SACHS BANK USA
Reel/Frame 064223/0526 →
ABL PATENT SECURITY AGREEMENT Recorded Jul 6, 2023
From: BIRKO CORPORATION; SOLENIS TECHNOLOGIES, L.P.; INNOVATIVE WATER CARE, LLC; DIVERSEY, INC.; DIVERSEY TASKI, INC.
To: BANK OF AMERICA, N.A.
Reel/Frame 064222/0751 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 1, 2021
From: DIVERSEY EUROPE BV, UTRECHT ZWEIGNIEDERLASSUNG MUNCHWILEN
To: DIVERSEY, INC.
Reel/Frame 056730/0822 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 30, 2021
From: KELLER, THOMAS
To: DIVERSEY SWITZERLAND SERVICES GMBH
Reel/Frame 056717/0017 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 30, 2021
From: DIVERSEY SWITZERLAND SERVICES GMBH
To: DIVERSEY EUROPE BV, UTRECHT ZWEIGNIEDERLASSUNG MUNCHWILEN
Reel/Frame 056779/0849 →
SUPPLEMENTAL SECURITY AGREEMENT Recorded Jun 4, 2019
From: DIVERSEY, INC.
To: CREDIT SUISSE AG, CAYMAN ISLANDS BRANCH
Reel/Frame 049364/0084 →