IP Library Patent Application 16100047
Patent Application
App. No. 16/100,047

APPARATUS FOR ADDITIVELY MANUFACTURING THREE-DIMENSIONAL OBJECTS

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Patent No.
US None
App. No.
16/100,047
Abstract

Apparatus (1) for additively manufacturing three-dimensional objects by means of successive layerwise selective irradiation and consolidation of layers (2) of a powdered build material (3) which can be consolidated by means of an energy beam (4), the apparatus (1) comprising: an irradiation device (8) configured to generate at least a first and a second energy beam (4, 9), whereby the second energy (9) beam follows the path of the first energy beam (4) with a defined local and/or time offset; a detection device (11) configured to detect radiation (12) emitted from a portion of a layer (2) of powdered build material (3) which was selectively irradiated by the first energy beam (4), an evaluation device (14) configured to evaluate detected radiation (12) emitted from a portion of a layer (2) of powdered build (3) material which was selectively irradiated by the first energy beam (4).

Claims (16)

1 . Apparatus ( 1 ) for additively manufacturing three-dimensional objects by means of successive layerwise selective irradiation and consolidation of layers ( 2 ) of a powdered build material ( 3 ) which can be consolidated by means of an energy beam ( 4 ), the apparatus ( 1 ) comprising:

an irradiation device ( 8 ) configured to generate at least a first and a second energy beam ( 4 , 9 ), whereby the second energy ( 9 ) beam follows the path of the first energy beam ( 4 ) with a defined local and/or time offset;

a detection device ( 11 ) configured to detect radiation ( 12 ) emitted from a portion of a layer ( 2 ) of powdered build material ( 3 ) which was selectively irradiated by the first energy beam ( 4 ),

an evaluation device ( 14 ) configured to evaluate detected radiation ( 12 ) emitted from a portion of a layer ( 2 ) of powdered build ( 3 ) material which was selectively irradiated by the first energy beam ( 4 ) with regard to the cooling behavior of the portion of the layer ( 2 ) of powdered build material ( 3 ) which was selectively irradiated by the first energy beam ( 4 ).

2 . Apparatus according to claim 1 , wherein the irradiation device ( 8 ) is configured to generate the first energy beam ( 4 ) with different beam properties, particularly a higher beam power, compared with the second energy beam ( 9 ).

3 . Apparatus according to claim 1 , wherein the irradiation device ( 8 ) comprises a beam guidance unit ( 20 ) configured to guide the second energy beam ( 9 ), particularly between a beam generation unit ( 16 ) and a beam deflection unit ( 18 ), whereby the detection device ( 11 ) is assigned to the beam guidance unit ( 20 ).

4 . Apparatus according to claim 3 , wherein the detection device ( 11 ) is arranged in an on-axis arrangement.

5 . Apparatus according to claim 3 , wherein the beam guidance unit ( 20 ) comprises at least one optical element ( 21 ), e.g. a semi-reflective mirror element, configured to guide radiation ( 12 ) emitted from a portion of a layer ( 2 ) of powdered build ( 3 ) material which was selectively irradiated by the first energy beam ( 4 ) to the detection device ( 11 ).

6 . Apparatus according to claim 1 , wherein the evaluation device ( 14 ) is configured to generate an evaluation information indicating the cooling behavior of the portion of the layer ( 2 ) of powdered build material ( 3 ) which was selectively irradiated by the first energy beam ( 4 ) evaluated from the detected radiation ( 12 ) emitted from a portion of a layer ( 2 ) of powdered build material ( 3 ) which was selectively irradiated by the first energy beam ( 4 ).

7 . Apparatus according to claim 6 , further comprising a control device ( 23 ) configured to control operation of the irradiation device ( 8 ), the control device ( 23 ) being configured to control operation of the irradiation device ( 8 ) on basis of an evaluation information determined by the evaluation device ( 14 ).

8 . Apparatus according to claim 1 , wherein the detection device ( 11 ) or at least one further detection device is configured to detect radiation emitted from a portion of a layer ( 2 ) of powdered build material ( 3 ) which is currently selectively irradiated by the first energy beam ( 4 ).

9 . Evaluation device ( 14 ) for an apparatus ( 1 ) according to claim 1 the evaluation device ( 14 ) being configured to evaluate detected radiation ( 12 ) emitted from a portion of a layer ( 2 ) of powdered build material ( 3 ) which was selectively irradiated by a first energy beam ( 4 ) generated by an irradiation device ( 8 ) of the apparatus ( 1 ) with regard to the cooling behavior of the portion of the layer ( 2 ) of powdered build material ( 3 ) which was selectively irradiated by the first energy beam ( 4 ).

10 . Method for additively manufacturing three-dimensional objects by means of successive layerwise selective irradiation and consolidation of layers ( 2 ) of a powdered build material ( 3 ) which can be consolidated by means of an energy beam ( 4 ), the method comprises the steps of:

generating at least two energy beams ( 4 , 9 ), whereby a second energy beam ( 9 ) follows the path of a first energy beam ( 4 ) with a defined local and/or time offset;

detecting radiation ( 12 ) emitted from a portion of a layer ( 2 ) of powdered build material ( 3 ) which was selectively irradiated by the first energy beam ( 4 ),

evaluating detected radiation ( 12 ) emitted from a portion of a layer ( 2 ) of powdered build material ( 3 ) which was selectively irradiated by the first energy beam ( 4 ) with regard to the cooling behavior of the portion of the layer ( 2 ) of powdered build material ( 3 ) which was selectively irradiated by the first energy beam ( 4 ).

Assignments (2)
MERGER AND CHANGE OF NAME Recorded Feb 28, 2020
From: CL SCHUTZRECHTSVERWALTUNGS GMBH; CONCEPT LASER GMBH
To: CONCEPT LASER GMBH
Reel/Frame 052048/0799 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 10, 2018
From: BECHMANN, FLORIAN; SCHUMANN, PHILIPP; POPP, ALEXANDRA; BOKKES, TOBIAS; EBERT, MARIE-CHRISTIN
To: CL SCHUTZRECHTSVERWALTUNGS GMBH
Reel/Frame 046612/0111 →