IP Library Granted Patent US 10,978,884
Granted Patent B2
US 10,978,884 · App. 16/101,032 · Granted Apr 13, 2021

Enhanced switched balancing network for battery pack

Inventor: Stu Statman (Portland, OR)
Assignee: Powin Energy Corporation
H02J7/0014H01M10/425H01M10/4207H02J7/045H01M2010/4271
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Quick Facts
Patent No.
US 10,978,884
App. No.
16/101,032
Granted
Apr 13, 2021
Kind
B2
Abstract

One or more of the present embodiments provide for a battery cell balancing system and strategy that delivers more efficient use of battery capacities as needed for different use cases. For example, a balancing circuit is provided to support targeted battery cell passive and active balancing according to a balancing strategy for the use cases. Further the balancing circuit allows for cell balancing to be performed while the battery cells are collectively being charged or discharged.

Claims (72)

1. A balancing circuit comprising:

a voltage source coupled to the balancing circuit via a charge balancing relay;

a load coupled to the balancing circuit via a discharge balancing relay;

a plurality of cell group balancing relays, each cell group balancing relay configured to couple one of a plurality of cell groups to the balancing circuit; and

a balancing controller configured to balance the plurality of cell groups by controlling the charge balancing relay, the discharge balancing relay and the plurality of cell group balancing relays, wherein the balancing circuit is configured to perform passive and active balancing of the plurality of cell groups while the cell groups are collectively charged or discharged,

wherein the balancing controller is configured to balance the plurality of cell groups based on an external configuration, wherein the external configuration comprises a discharge balancing configuration, a charge balancing configuration, or a no balancing configuration,

wherein the discharge balancing configuration comprises:

the charge balancing relay set open;

the discharge balancing relay set closed; and

one of the cell balancing relays set closed,

wherein the charge balancing configuration comprises:

the charge balancing relay set closed;

the discharge balancing relay set open; and

one of the cell balancing relays set closed, and

wherein the no balancing configuration comprises:

the charge balancing relay set open;

the discharge balancing relay set open; and

the plurality of the cell balancing relays set open.

2. The balancing circuit of claim 1 , wherein the balancing controller is configured to aggregate data for each of the cell groups.

3. The balancing circuit of claim 1 , wherein the balancing controller is configured to balance the plurality of cell groups based on aggregated data for each of the cell groups.

4. The balancing circuit of claim 1 , wherein the balancing controller is configured to balance the plurality of cell groups based on a measured voltage and a measured temperature received for each of the cell groups.

5. The balancing circuit of claim 2 , wherein the aggregated data for each of the cell groups comprises voltage and temperature measurements.

6. The balancing circuit of claim 5 , wherein the balancing controller is configured to balance the plurality of cell groups based on the aggregated data for each of the cell groups.

7. A system for balancing battery cell groups, the system comprising:

a plurality of battery cell groups; and

a balancing circuit, wherein the balancing circuit comprises:

a voltage source coupled to the balancing circuit via a charge balancing relay;

a load coupled to the balancing circuit via a discharge balancing relay;

a plurality of cell group balancing relays, each cell group balancing relay configured to couple one of the plurality of cell groups to the balancing circuit; and

a balancing controller configured to balance the plurality of cell groups by controlling the charge balancing relay, the discharge balancing relay and the plurality of cell group balancing relays, wherein the balancing circuit is configured to perform passive and active balancing of the plurality of cell groups while the cell groups are collectively charged or discharged,

wherein the balancing controller is configured to balance the plurality of battery cell groups based on an external configuration, wherein the external configuration comprises a discharge balancing configuration, a charge balancing configuration, or a no balancing configuration;

wherein the discharge balancing configuration comprises:

the charge balancing relay set open;

the discharge balancing relay set closed; and

one of the cell balancing relays set closed,

wherein the charge balancing configuration comprises:

the charge balancing relay set closed;

the discharge balancing relay set open; and

one of the cell balancing relays set closed, and

wherein the no balancing configuration comprises:

the charge balancing relay set open;

the discharge balancing relay set open; and

the plurality of the cell balancing relays set open.

8. The system of claim 7 , wherein the balancing controller is configured to aggregate data for each of the cell groups.

9. The system of claim 7 , wherein the balancing controller is configured to balance the plurality of cell groups based on aggregated data for each of the cell groups.

10. The system of claim 7 , wherein the balancing controller is configured to balance the plurality of cell groups based on a measured voltage received for each of the cell groups.

11. The system of claim 8 , wherein the aggregated data for each of the cell groups comprises voltage and temperature measurements.

12. The system of claim 11 , wherein the balancing controller is configured to balance the plurality of cell groups based on the aggregated data for each of the cell groups.

13. The system of claim 7 , wherein the balancing controller is configured to balance the plurality of cell groups based on a measured temperature received for each of the cell groups.

14. A method for balancing battery cell groups with a balancing circuit, the method comprising:

coupling a voltage source to the balancing circuit via a charge balancing relay;

coupling a load to the balancing circuit via a discharge balancing relay;

coupling each of a plurality of cell groups to the balancing circuit via one of a plurality of cell group balancing relays; and

balancing, with a balancing controller, the plurality of cell groups by controlling the charge balancing relay, the discharge balancing relay and the plurality of cell group balancing relays, wherein the balancing comprises passive and active balancing of the plurality of cell groups while the cell groups are collectively charged or discharged,

wherein the balancing controller is configured to balance the plurality of battery cell groups based on an external configuration, wherein the external configuration comprises a discharge balancing configuration, a charge balancing configuration, or a no balancing configuration;

wherein the discharge balancing configuration comprises:

the charge balancing relay set open;

the discharge balancing relay set closed; and

one of the cell balancing relays set closed,

wherein the charge balancing configuration comprises:

the charge balancing relay set closed;

the discharge balancing relay set open; and

one of the cell balancing relays set closed, and

wherein the no balancing configuration comprises:

the charge balancing relay set open;

the discharge balancing relay set open; and

the plurality of the cell balancing relays set open.

15. The method of claim 14 , wherein the balancing controller is configured to aggregate data for each of the cell groups.

16. The method of claim 14 , wherein the balancing controller is configured to balance the plurality of cell groups based on aggregated data for each of the cell groups.

17. The method of claim 14 , wherein the balancing controller is configured to balance the plurality of cell groups based on a measured voltage and a measured temperature received for each of the cell groups.

18. The method of claim 15 , wherein the aggregated data for each of the cell groups comprises voltage and temperature measurements.

19. The method of claim 18 , wherein the balancing controller is configured to balance the plurality of cell groups based on the aggregated data for each of the cell groups.

Assignments (10)
RELEASE OF SECURITY INTEREST Recorded Oct 10, 2025
From: POWIN, LLC, ET AL, DEBTORS, VIA U.S. BANKRUPTCY COURT, DISTRICT OF NEW JERSEY
To: FLEXGEN POWER SYSTEMS, LLC
Reel/Frame 072535/0800 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 24, 2025
From: POWIN, LLC
To: FLEXGEN POWER SYSTEMS, LLC
Reel/Frame 072946/0629 →
NOTICE OF SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Oct 2, 2024
From: POWIN, LLC
To: GLAS USA LLC, AS COLLATERAL AGENT
Reel/Frame 069102/0539 →
RELEASE OF SECURITY INTEREST Recorded Oct 23, 2023
From: HSBC BANK USA, N.A., AS ADMINISTRATIVE AGENT
To: POWIN, LLC
Reel/Frame 065310/0290 →
RELEASE OF SECURITY INTEREST Recorded Jan 13, 2022
From: ARROYO ENERGY INVESTMENT PARTNERS LLC
To: POWIN ENERGY CORPORATION
Reel/Frame 058652/0252 →
SECURITY INTEREST Recorded Jan 3, 2022
From: POWIN, LLC
To: HSBC BANK USA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 058524/0848 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 23, 2021
From: POWIN ENERGY CORPORATION
To: POWIN, LLC
Reel/Frame 056024/0524 →
SECURITY INTEREST Recorded Oct 30, 2019
From: POWIN ENERGY CORPORATION
To: POWIN ENERGY FINANCE LLC; ARROYO ENERGY INVESTMENT PARTNERS LLC
Reel/Frame 050926/0048 →
SECURITY INTEREST Recorded Oct 28, 2019
From: POWIN ENERGY CORPORATION
To: ARROYO ENERGY INVESTMENT PARTNERS LLC
Reel/Frame 050840/0901 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 25, 2018
From: STATMAN, STU
To: POWIN ENERGY CORPORATION
Reel/Frame 047312/0086 →
Continuity (1)
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