IP Library Granted Patent US 10,655,282
Granted Patent B2
US 10,655,282 · App. 16/103,228 · Granted May 19, 2020

Underlayment panel having drainage channels

Inventor: Steven Lee Sawyer (Huntington Beach, CA)
Assignee: Brock USA, LLC
E01C13/045E01C3/06E01C5/001E01C5/003E01C5/18E01C5/20E01C5/226E01C9/00E01C11/02E01C11/225E01C13/02E01C13/04E04B5/48E04F15/02194E04F15/102E04F15/105E04F15/107E04F15/225E01C2201/10E01C2201/12E01C2201/14E01C2201/207Y10T428/192Y10T428/24273
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Quick Facts
Patent No.
US 10,655,282
App. No.
16/103,228
Granted
May 19, 2020
Kind
B2
Abstract

An impact-absorbing assembly includes a covering layer being one or more of artificial turf, rubber mats, polymer mats, short pile carpeting, particulate infill, wood chips, and ground rubber chips. Also included is a layer of underlayment panels positioned beneath the covering layer. The panels have a panel section with a plurality of drain holes formed therethrough. A top surface of the panels is configured to support the covering layer. A bottom surface of the panels has a plurality of bottom projections that cooperate to define bottom channels suitable to permit water flow across the bottom surface, the bottom channels being in fluid communication with the panel drain holes. The bottom projections define a first spring rate characteristic that is part of a first stage and a second spring rate characteristic is part of a second stage, the first stage having a smaller volume of material than the second stage.

Claims (5)

1. An impact absorption panel having a top surface, a bottom surface, and a core, the panel having a plurality of adjacent bottom projections disposed across the bottom surface, each bottom projection having a first stage and a second stage, the first stage defining a support surface for contact with the ground and further defining a first spring rate characteristic and the second stage defining a second spring rate characteristic wherein the first spring rate characteristic provides for more deflection under load than the second spring rate characteristic, the panels being made from a plurality of polyolefin beads, the plurality of polyolefin beads bonded together by at least one of pressure and heat to produce a substantially water-impervious surface.

2. The panel of claim 1 in which the bottom projections have a resilient characteristic that provides for deflection under load sufficient to impart impact absorption to the panel and a substantial rebound of the first and second stages to an unloaded projection length.

3. The impact absorption panel of claim 2 wherein the first stage has a smaller volume of material than the second stage.

4. The impact absorption panel of claim 1 wherein the core includes a plurality of drainage holes extending from the top surface to the bottom surface to permit water drainage.

5. The impact absorption panel of claim 4 wherein the plurality of adjacent bottom projections define drainage channels that are in fluid communication with the plurality of drainage holes extending through the core.

Assignments (5)
FIRST LIEN PATENT SECURITY AGREEMENT SUPPLEMENT Recorded Dec 9, 2025
From: BROCK USA, LLC
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 073891/0555 →
ABL PATENT SECURITY AGREEMENT SUPPLEMENT Recorded Dec 9, 2025
From: BROCK USA, LLC
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 073899/0540 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 26, 2025
From: BROCK USA, LLC
To: PLAYCORE ACQUISITION SUB XVI, LLC
Reel/Frame 071536/0896 →
CHANGE OF NAME Recorded Jun 26, 2025
From: PLAYCORE ACQUISITION SUB XVI, LLC
To: BROCK USA, LLC
Reel/Frame 071751/0203 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 9, 2019
From: SAWYER, STEVEN LEE, MR.
To: BROCK USA, LLC
Reel/Frame 050662/0323 →
Continuity (18)
Continuation 15496536 · Apr 25, 2017
Continuation 15206987 · Jul 11, 2016
Continuation 14636719 · Mar 3, 2015
Division 14204700 · Mar 11, 2014
Continuation 13741953 · Jan 15, 2013
Continuation 13025745 · Feb 11, 2011
Continuation In Part 12009835 · Jan 22, 2008
Continuation In Part 12830902 · Jul 6, 2010
Provisional Application 61303350 · Feb 11, 2010
Provisional Application 61223180 · Jul 6, 2009
Provisional Application 61228050 · Jul 23, 2009
Provisional Application 61239206 · Sep 2, 2009
Provisional Application 61297236 · Jan 21, 2010
Provisional Application 60881293 · Jan 19, 2007
Provisional Application 60927975 · May 7, 2007
Provisional Application 61000503 · Oct 26, 2007
Provisional Application 61003731 · Nov 20, 2007
Related Publication 20180355561A1 · Dec 13, 2018