IP Library Granted Patent US 10,490,699
Granted Patent B2
US 10,490,699 · App. 16/103,853 · Granted Nov 26, 2019

Micro-LED device

Inventors: Vincent Brennan (Cork, IE); Christopher Percival (Blarney, IE); Padraig Hughes (Cork, IE); Allan Pourchet (Cork, IE); Celine Claire Oyer (Cork, IE)
Assignee: Facebook Technologies, LLC
H01L33/24H01L27/156H01L33/06H01L33/10H01L33/20H01L33/32H01L33/58H01L33/44H01L33/46
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Quick Facts
Patent No.
US 10,490,699
App. No.
16/103,853
Granted
Nov 26, 2019
Kind
B2
Abstract

A micro-LED, μLED, comprising: a substantially parabolic mesa structure; a light emitting source within the mesa structure; and a primary emission surface on a side of the device opposed to a top of the mesa structure; wherein the mesa structure has an aspect ratio, defined by (H 2 *H 2 )/Ac, of less than 0.5, and the μLED further comprises a reflective surface located in a region from the light emitting source to the primary emission surface, wherein the reflective surface has a roughness, Ra, less than 500 nm.

Claims (24)

1. A micro-LED, comprising:

a substantially parabolic mesa structure;

a light emitting source within the mesa structure; and

a primary emission surface on a side of the micro-LED opposed to a top of the mesa structure;

wherein the light emitting source is offset from a central axis of the mesa structure.

2. The micro-LED of claim 1 , further including a light emitting layer within the mesa structure, the light emitting source being a portion of the light emitting layer that emits light, the mesa structure having an aspect ratio defined by (H 2 *H 2 )/Ac less than 0.3, and wherein H 2 is a height of the light emitting layer above a base of the mesa structure and Ac is a cross-sectional area of the mesa structure at the level of the light emitting layer.

3. The micro-LED of claim 1 , further comprising a reflective surface located in a region from the light emitting source to the primary emission surface.

4. The micro-LED of claim 3 , wherein the reflective surface is the primary emission surface.

5. The micro-LED of claim 3 , wherein reflective surface has a roughness Ra less than 300 nm.

6. The micro-LED of claim 3 , wherein the reflective surface is an interface between a first material having a first refractive index and a second material having a second refractive index.

7. The micro-LED of claim 6 , wherein the first material comprises an epilayer and the second material comprises a substrate upon which the micro-LED is fabricated.

8. The micro-LED of claim 6 , wherein the micro-LED is formed from GaN on a sapphire substrate, and wherein the interface between the first and second materials is the interface between the GaN and the sapphire substrate.

9. The micro-LED of claim 3 , wherein the reflective surface has a roughness Ra less than 500 nm in a region greater than or equal to a cross sectional area of a base of the mesa structure.

10. The micro-LED of claim 1 , wherein the mesa structure comprises a truncated top.

11. The micro-LED of claim 1 , wherein the light emitting source is offset by a distance on one or both of perpendicular axes lying in a plane parallel to the primary emission surface.

12. The micro-LED of claim 11 , wherein the distance of the offset in each of the perpendicular axes is in a range from 1 μm to 5 μm.

13. The micro-LED of claim 11 , wherein the distance of the offset in each of the perpendicular axes is in a range from 10% to 50% of the total distance from the central axis to an edge of the mesa structure in each of the perpendicular axes.

14. The micro-LED of claim 1 , wherein the light emitting source is configured to emit light anisotropically such that the light is emitted from the light emitting source substantially in a direction perpendicular to the direction of emission of light from the micro-LED.

15. The micro-LED of claim 14 , wherein the emission of light from the light emitting source is controlled using one or more of index guiding and dipole anisotropy.

16. The micro-LED of claim 1 , further comprising an additive layer applied to the primary emission surface, wherein the additive layer attenuates incident light above a critical angle.

17. The micro-LED of claim 1 , further comprising an additive layer applied to the primary emission surface, wherein the additive layer attenuates incident light above a given wavelength.

18. The micro-LED of claim 1 , further comprising an additive layer applied to the primary emission surface, wherein the additive layer is a multi-level dielectric filter.

19. The micro-LED of claim 1 , wherein a source occupancy of the light emitting source within a light emitting layer of the mesa structure is in a range from 20% to 50%.

20. The micro-LED of claim 1 , further including a light emitting layer within the mesa structure, the light emitting source being a portion of the light emitting layer that emits light, the mesa structure having an aspect ratio defined by (H 3 *H 3 )/Ac less than 0.5, and wherein H 3 is a height of a truncated top above a base of the mesa structure and Ac is a cross-sectional area of the mesa structure at the level of the light emitting layer.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 24, 2024
From: BRENNAN, VINCENT; PERCIVAL, CHRISTOPHER; HUGHES, PADRAIG; POURCHET, ALLAN; OYER, CELINE CLAIRE
To: FACEBOOK, INC.
Reel/Frame 067205/0064 →
CHANGE OF NAME Recorded Jun 8, 2022
From: FACEBOOK TECHNOLOGIES, LLC
To: META PLATFORMS TECHNOLOGIES, LLC
Reel/Frame 060315/0224 →
CHANGE OF NAME Recorded Sep 12, 2018
From: OCULUS VR, LLC
To: FACEBOOK TECHNOLOGIES, LLC
Reel/Frame 047178/0616 →
Priority Claims (1)
GB 1420860.7 · Nov 24, 2014 · national
Continuity (2)
Continuation 15528730
Related Publication 20190013438A1 · Jan 10, 2019