IP Library Granted Patent US 10,927,645
Granted Patent B2
US 10,927,645 · App. 16/105,962 · Granted Feb 23, 2021

Heater cable with injectable fiber optics

Inventors: Caleb Marchant Conrad (Anchorage, AK); Carl Stoesz (Blacksburg, VA)
Assignee: Baker Hughes, a GE Company, LLC
E21B36/04E21B19/00E21B43/121E21B47/00G02B6/50H05B3/56
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Quick Facts
Patent No.
US 10,927,645
App. No.
16/105,962
Granted
Feb 23, 2021
Kind
B2
Abstract

A method for deploying a fiber optic line from a surface to a desired location in a wellbore includes the steps of identifying a heater cable deployed in the wellbore, where the heater cable includes one or more conductors and a first capillary tube. The method continues with the step of loading a terminal end of the fiber optic line into the first capillary tube from the surface. Next, the method includes the step of pumping a working fluid into the first capillary tube from the surface to inject the fiber optic line through a portion of the first capillary tube. The method concludes with the step of stopping the injection of the fiber optic line when the terminal end of the fiber optic line reaches the desired location in the wellbore.

Claims (35)

1. A method for deploying a fiber optic line from a surface to a desired location in a wellbore, the method comprising the steps of:

identifying a heater cable that includes one or more conductors and a first capillary tube, wherein the heater cable has been deployed in the wellbore;

loading a terminal end of the fiber optic line into the first capillary tube from the surface;

pumping a working fluid into the first capillary tube from the surface to inject the fiber optic line through a portion of the first capillary tube; and

stopping the injection of the fiber optic line when the terminal end of the fiber optic line reaches the desired location in the wellbore.

2. The method of claim 1 , wherein the step of identifying a heater cable further comprises identifying a heater cable that includes one or more conductors, a first capillary tube and a second capillary tube, wherein the heater cable has been deployed in the wellbore.

3. The method of claim 2 , wherein the step of pumping a working fluid into the first capillary tube further comprises pumping the working fluid into the first capillary tube and the second capillary tube from the surface to inject the fiber optic line through a portion of the first capillary tube.

4. The method of claim 1 , wherein following the step of pumping a working fluid, the method comprises an additional step of measuring the length of the fiber optic line as it is injected into the first capillary tube.

5. The method of claim 1 , wherein the step of pumping a working fluid comprises pumping an alcohol fluid into the first capillary tube.

6. The method of claim 1 , wherein following the stopping step the method comprises an additional step of using the fiber optic line to measure one or more environmental parameters in the wellbore.

7. The method of claim 1 , wherein following the stopping step the method comprises an additional step of withdrawing the fiber optic line through the first capillary tube.

8. The method of claim 1 , wherein the step of identifying a heater cable comprises identifying a heater cable that includes one or more conductors, a first capillary tube and a second capillary tube, wherein the heater cable has been deployed in the wellbore, and wherein following the stopping step the method comprises an additional step of withdrawing the fiber optic line through the second capillary tube.

9. A method for deploying a fiber optic line from a surface to a desired location in a wellbore, the method comprising the steps of:

identifying a heater cable that has been deployed in the wellbore, wherein the heater cable includes a first capillary tube, a second capillary tube and a coupler that connects the first capillary tube to the second capillary tube near a terminal end of the heater cable;

loading a terminal end of the fiber optic line into the first capillary tube from the surface;

pumping a working fluid into the first capillary tube from the surface to inject the fiber optic line through a portion of the first capillary tube;

returning the working fluid to the surface through the second capillary tube;

measuring the length of the fiber optic line as it is injected into the first capillary tube; and

stopping the injection of the fiber optic line when the terminal end of the fiber optic line reaches the desired location in the wellbore.

10. The method of claim 9 , wherein the step of pumping a working fluid comprises pumping an alcohol fluid into the first capillary tube.

11. The method of claim 9 , wherein following the stopping step the method comprises an additional step of using the fiber optic line to measure one or more environmental parameters in the wellbore.

12. The method of claim 11 , wherein following the stopping step the method comprises an additional step of withdrawing the fiber optic line through the first capillary tube.

13. The method of claim 11 , wherein following the stopping step the method comprises an additional step of withdrawing the fiber optic line through the second capillary tube.

14. A heater cable for use in a wellbore drilled from a surface to a geologic formation that produces petroleum products, wherein the heater cable has a proximal end at the surface and a distal end in the wellbore and wherein the heater cable comprises:

at least one conductor;

a jacket surrounding the at least one conductor;

a first capillary tube that extends to a position near the distal end of the heater cable;

a second capillary tube that extends to a position near the distal end of the heater cable, wherein the second capillary tube is connected to the first capillary tube with a coupler near the distal end of the heater cable; and

a fiber optic line inside the first capillary tube, wherein the fiber optic line is removably injected to a desired location in the first capillary tube.

15. The heater cable of claim 14 , wherein the heater cable comprises three conductors.

16. The heater cable of claim 14 , wherein the jacket comprises lead or lead alloy.

17. The heater cable of claim 14 , further comprising an external armor that surrounds the first capillary tube, the second capillary tube and the jacket.

18. The heater cable of claim 14 , wherein the first and second capillary tubes each have an inside diameter of between about 0.25 inches to about 0.5 inches.

19. The heater cable of claim 18 , wherein the first and second capillary tubes each have an inside diameter of about 0.375 inches.

20. The heater cable of claim 18 , wherein the fiber optic line includes a header that is nominally smaller than the diameter of the first capillary tube.

Assignments (2)
CHANGE OF NAME Recorded Jul 6, 2022
From: BAKER HUGHES, A GE COMPANY, LLC
To: BAKER HUGHES HOLDINGS LLC
Reel/Frame 060593/0668 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2019
From: CONRAD, CALEB; STOESZ, CARL
To: BAKER HUGHES, A GE COMPANY, LLC
Reel/Frame 047987/0816 →
Continuity (1)
Related Publication 20200056453A1 · Feb 20, 2020