IP Library Granted Patent US 10,811,675
Granted Patent B2
US 10,811,675 · App. 16/109,609 · Granted Oct 20, 2020

Electrode including nanostructures for rechargeable cells

Inventors: Yi Cui (Stanford, CA); Song Han (Foster City, CA); Mark C. Platshon (Menlo Park, CA)
Assignee: Amprius, Inc.
H01M4/134H01M4/1395H01M4/366H01M4/661H01M4/663H01M4/75H01M4/66H01M10/0525H01M2004/022Y10T29/49108
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Quick Facts
Patent No.
US 10,811,675
App. No.
16/109,609
Granted
Oct 20, 2020
Kind
B2
Abstract

A lithium ion battery electrode includes silicon nanowires used for insertion of lithium ions and including a conductivity enhancement, the nanowires growth-rooted to the conductive substrate.

Claims (31)

1. A lithium ion battery electrode comprising:

a conductive substrate having a conductivity of at least 10 3 S/cm 2 ; and

silicon containing nanowires substrate-rooted to the conductive substrate,

the silicon containing nanowires having variable cross-sectional dimensions along the length of the silicon containing nanowires and having tapered profiles with wider ends and narrower ends,

wherein the wider ends are substrate-rooted to the conductive substrates to provide conductive attachment and mechanical support to the silicon containing nanowires with respect to the conductive substrate, wherein the silicon containing nanowires comprise a dopant.

2. The electrode of claim 1 , wherein the silicon containing nanowires further comprise a silicide.

3. A lithium ion battery electrode comprising:

a conductive substrate; and

silicon containing nanowires substrate-rooted to the conductive substrate,

the silicon containing nanowires having variable cross-sectional dimensions along the length of the silicon containing nanowires and having tapered profiles with wider ends and narrower ends,

wherein the wider ends are substrate-rooted to the conductive substrates to provide conductive attachment and mechanical support to the silicon containing nanowires with respect to the conductive substrate, wherein the silicon containing nanowires further comprise a carbide.

4. The electrode of claim 1 , wherein the silicon containing nanowires each comprise a silicide core and a silicon shell.

5. The electrode of claim 1 , wherein the conductive substrate comprises nickel.

6. The electrode of claim 1 , wherein the conductive substrate is provided in the form of a structure selected from the group consisting of a mesh, a perforated sheet, a foam, and a felt.

7. The electrode of claim 1 , the silicon containing nanowires comprise substrate-rooted cores and a layer of an electrochemically active material coating the substrate-rooted cores.

8. The electrode of claim 7 , wherein the electrochemically active material comprises a material selected from the group of consisting silicon, tin, and germanium.

9. The electrode of claim 8 , wherein the substrate-rooted cores comprise a silicide, and wherein the electrochemically active material consists essentially of silicon.

10. The electrode of claim 1 , further comprising a shell coating the silicon containing nanowires.

11. The electrode of claim 10 , wherein the shell comprising a carbon-containing material.

12. The electrode of claim 1 , wherein the silicon containing nanowires each contains a narrow neck located between a substrate-rooted end and a free end of the silicon containing nanowires.

13. The electrode of claim 1 , wherein the silicon containing nanowires have an average aspect ratio of at least about ten.

14. The electrode of claim 1 , wherein the silicon containing nanowires have an average cross-sectional dimension of between about 1 nanometer and 10 microns on average.

15. The electrode of claim 1 , wherein the silicon containing nanowires form a layer over the conductive substrate, the layer having porosity of less than about 75 percent.

16. The electrode of claim 1 , wherein the silicon containing nanowires have an average length of at least about 100 micrometers.

17. The electrode of claim 1 , wherein the average cross-sectional dimension of the wider ends is below the silicon fracture.

18. The electrode of claim 1 , wherein the silicon containing nanowires are growth-rooted to the substrate.

19. A lithium ion battery comprising:

a negative electrode comprising a conductive substrate, the conductive substrate having a conductivity of at least 10 3 S/cm 2 , and silicon containing nanowires substrate-rooted to the conductive substrate,

the silicon containing nanowires having variable cross-sectional dimensions along the length of the silicon containing nanowires and having tapered profiles with wider ends and narrower ends,

wherein the wider ends are substrate-rooted to the conductive substrates to provide conductive attachment and mechanical support to the silicon containing nanowires with respect to the conductive substrate, wherein the silicon containing nanowires comprise a dopant.

20. The electrode of claim 1 , wherein the dopant is a group III or group V element.

Assignments (3)
CONFIRMATORY ASSIGNMENT Recorded Feb 9, 2024
From: AMPRIUS, INC.
To: AMPRIUS TECHNOLOGIES, INC.
Reel/Frame 066548/0229 →
CONFIRMATORY ASSIGNMENT Recorded Jun 15, 2022
From: AMPRIUS, INC.
To: AMPRIUS TECHNOLOGIES, INC.
Reel/Frame 060455/0620 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 1, 2019
From: CUI, YI; HAN, SONG; PLATSHON, MARK C.
To: AMPRIUS, INC.
Reel/Frame 049935/0259 →
Continuity (3)
Continuation 13427681 · Mar 22, 2012
Continuation 12437529 · May 7, 2009
Related Publication 20190058186A1 · Feb 21, 2019