Vaporization device systems and methods
Vaporizer cartridges are provided. In some implementations, a cartridge includes a storage compartment having a longitudinal and two transverse dimensions, a mouthpiece at a proximal end of the storage compartment, exposed contact surfaces proximate to and accessible from a distal end of the storage compartment, and a heater proximate to the distal end. The heater includes extended plate contacts, a wick disposed between the plate contacts, and a heating element in contact with the plate contacts and the wick. Two opposed ends of the wick are disposed within the storage compartment and configured to contact the vaporizable material. The plate contact are electrically connected to the contact surfaces. Related systems, methods, and articles of manufacture are also described.
1. A cartridge comprising:
a storage compartment configured to hold a vaporizable material, the storage compartment having a longitudinal dimension extending from a proximal end of the cartridge to a distal end of the cartridge, the cartridge having a first transverse dimension that is perpendicular to the longitudinal dimension, the cartridge having a second transverse dimension that is perpendicular to the longitudinal dimension and perpendicular to the first transverse dimension, the first transverse dimension being longer than the second transverse dimension;
a mouthpiece at the proximal end of the storage compartment;
a first contact surface extending in the first transverse dimension, the first contact surface proximate to the distal end, the first contact surface exposed outside of the storage compartment and accessible from the distal end;
a second contact surface extending in the first transverse dimension, the second contact surface exposed proximate to the distal end, the second contact surface exposed outside of the storage compartment and accessible from the distal end, the first contact surface and the second contact surface disposed in a same plane proximate the distal end of the storage compartment;
a heater proximate to the distal end, the heater comprising:
a first plate contact extending in the longitudinal dimension away from the distal end, the first plate contact electrically connected to the first contact surface;
a second plate contact extending in the longitudinal dimension away from the distal end, the second plate contact electrically connected to the second contact surface;
a wick disposed between the first plate contact and the second plate contact, two opposed ends of the wick being disposed within the storage compartment and configured to contact the vaporizable material; and
a resistive heating element configured to heat the vaporizable material, the resistive heating element in contact with the first plate contact, the second plate contact, and the wick, wherein the first plate contact and the second plate contact are disposed to provide a heat shield configured to protect the cartridge from heat produced by the resistive heating element.
2. The cartridge of claim 1 , wherein the storage compartment is transparent.
3. The cartridge of claim 1 , wherein the first plate contact and the second plate contact are flat.
4. The cartridge of claim 1 , wherein the resistive heating element is wound around the wick at least one time.
5. The cartridge of claim 1 , wherein the heater comprises at least one condensation chamber.
6. The cartridge of claim 1 , wherein the mouthpiece is fitted onto and encloses the proximal end of the storage compartment.
7. The cartridge of claim 6 , wherein the mouthpiece is coupled to the storage compartment with a snap-fit coupling.
8. The cartridge of claim 1 , wherein the storage compartment further comprises a channel integral to an exterior surface of the storage compartment, wherein the channel forms a first side of an air inlet passage.
9. The cartridge of claim 1 , wherein the resistive heating element is attached to each of the first plate contact and the second plate contact.
10. The cartridge of claim 1 , wherein the mouthpiece is positioned at least partially over the storage compartment and has a notch providing a view of the storage compartment.
11. The cartridge of claim 1 , further comprising:
a first flexible tab comprising the first contact surface; and
a second flexible tab comprising the second contact surface.
12. The cartridge of claim 1 , wherein the cartridge further comprises the vaporizable material within the storage compartment, and wherein the vaporizable material comprises a nicotine formulation.
13. The cartridge of claim 1 , wherein the storage compartment has a rectangular cross section in a plane parallel to the first transverse dimension and the second transverse dimension.
14. The cartridge of claim 1 , wherein the storage compartment is 13 millimeters to 14 millimeters long along the first transverse dimension, and wherein the storage compartment is 4.5 millimeters to 5.5 millimeters wide along the second transverse dimension.
15. The cartridge of claim 1 , wherein the storage compartment comprises a first side and a second side opposite of the first side, and wherein the first side comprises a spacing detent.
16. A cartridge comprising:
a storage compartment configured to hold a vaporizable material, the storage compartment having a longitudinal dimension extending from a proximal end of the cartridge to a distal end of the cartridge, the cartridge having a first transverse dimension that is perpendicular to the longitudinal dimension, the cartridge having a second transverse dimension that is perpendicular to the longitudinal dimension and perpendicular to the first transverse dimension, the first transverse dimension being longer than the second transverse dimension, the storage compartment having a rectangular cross section in a plane parallel to the first transverse dimension and the storage compartment;
a mouthpiece at the proximal end of the storage compartment;
a first contact surface extending in the first transverse dimension, the first contact surface proximate to the distal end, the first contact surface exposed outside of the storage compartment and accessible from the distal end;
a second contact surface extending in the first transverse dimension, the second contact surface exposed proximate to the distal end, the second contact surface exposed outside of the storage compartment and accessible from the distal end, the first contact surface and the second contact surface disposed in a same plane proximate the distal end of the storage compartment;
a heater proximate to the distal end of the storage compartment, the heater comprising:
a first plate contact extending in the longitudinal dimension away from the distal end, the first plate contact electrically connected to the first contact surface;
a second plate contact extending in the longitudinal dimension away from the distal end, the second plate contact electrically connected to the second contact surface;
a wick disposed between the first plate contact and the second plate contact, two opposed ends of the wick being disposed within the storage compartment and configured to contact the vaporizable material; and
a resistive heating element configured to heat the vaporizable material, the resistive heating element being attached to the first plate contact and the second plate contact and wound around the wick at least one time, wherein the first plate contact and the second plate contact are disposed to provide a heat shield configured to protect the cartridge from heat produced by the resistive heating element.
17. The cartridge of claim 16 , wherein the storage compartment is configured to allow the vaporizable material to be visible through at least one surface.
18. The cartridge of claim 17 , wherein the storage compartment is transparent.
19. The cartridge of claim 16 , wherein the first plate contact and the second plate contact are flat.
20. The cartridge of claim 16 , wherein the heater comprises a condensation chamber.
21. The cartridge of claim 16 , wherein the mouthpiece is fitted onto and encloses the proximal end of the storage compartment.
22. The cartridge of claim 21 , wherein the mouthpiece is coupled to the storage compartment with a snap-fit coupling.
23. The cartridge of claim 16 , wherein the storage compartment further comprises a channel integral to an exterior surface of the storage compartment, wherein the channel forms a first side of an air inlet passage.
24. The cartridge of claim 16 , wherein the mouthpiece is positioned at least partially over the storage compartment and has a notch that allows viewing of the storage compartment through the notch.
25. The cartridge of claim 16 , wherein the cartridge further comprises the vaporizable material within the storage compartment, and wherein the vaporizable material comprises a nicotine formulation.
26. The cartridge of claim 16 , wherein the storage compartment is 13 millimeters to 14 millimeters long along the first transverse dimension, and wherein the storage compartment is 4.5 millimeters to 5.5 millimeters wide long the second transverse dimension.
27. The cartridge of claim 16 , wherein the storage compartment comprises a first side and a second side opposite of the first side, and wherein the first side comprises a spacing detent.
28. A cartridge comprising:
a storage compartment configured to hold a vaporizable material, the storage compartment having a longitudinal dimension extending from a proximal end of the cartridge to a distal end of the cartridge, the cartridge having a first transverse dimension that is perpendicular to the longitudinal dimension, the cartridge having a second transverse dimension that is perpendicular to the longitudinal dimension and perpendicular to the first transverse dimension, the first transverse dimension being longer than the second transverse dimension;
a mouthpiece fitted onto and enclosing the proximal end of the storage compartment;
a first contact surface extending in the first transverse dimension, the first contact surface proximate to the distal end, the first contact surface exposed outside of the storage compartment and accessible from the distal end;
a second contact surface extending in the first transverse dimension, the second contact surface exposed proximate to the distal end, the second contact surface exposed outside of the storage compartment and accessible from the distal end, the first contact surface and the second contact surface disposed in a same plane proximate the distal end of the storage compartment;
a heater proximate to the distal end of the storage compartment, the heater comprising:
a first plate contact extending in the longitudinal dimension away from the distal end, the first plate contact electrically connected to the first contact surface;
a second plate contact extending in the longitudinal dimension away from the distal end, the second plate contact electrically connected to the second contact surface;
a heating element configured to heat the vaporizable material, the heating element comprising a resistive coil and opposed ends, a first end of the opposed ends attached to the first plate contact and a second end of the opposed ends attached the second plate contact, wherein the first plate contact and the second plate contact are disposed to provide a heat shield configured to protect the cartridge from heat produced by the heating element; and
a wick positioned at least partially within the resistive coil, the wick having opposed ends that extend into the storage compartment.
29. The cartridge of claim 28 , wherein the storage compartment has a rectangular cross section in a plane parallel to the first transverse dimension and the second transverse dimension.
30. The cartridge of claim 28 , wherein the storage compartment is configured to allow the vaporizable material to be visible through at least one surface.
31. The cartridge of claim 30 , wherein the storage compartment is transparent.
32. The cartridge of claim 28 , wherein the first contact surface and the second contact surface are disposed in a same plane proximate the distal end of the storage compartment.
33. The cartridge of claim 28 , wherein the heater comprises a condensation chamber and the mouthpiece comprises a second condensation chamber.
34. The cartridge of claim 28 , wherein the mouthpiece comprises a notch that allows viewing of the storage compartment through the notch.
35. The cartridge of claim 28 , wherein the cartridge further comprises the vaporizable material within the storage compartment, and wherein the vaporizable material comprises a nicotine formulation.
36. The cartridge of claim 28 , wherein the first plate contact and the second plate contact are flat.
37. The cartridge of claim 28 , wherein the storage compartment is 13 millimeters to 14 millimeters long along the first transverse dimension, and wherein the storage compartment is 4.5 millimeters to 5.5 millimeters wide along the second transverse dimension.
38. The cartridge of claim 28 , wherein the storage compartment comprises a first side and a second side opposite of the first side, and wherein the first side comprises a spacing detent.