IP Library Granted Patent US 10,972,046
Granted Patent B2
US 10,972,046 · App. 16/119,665 · Granted Apr 6, 2021

Circuits and methods for controlling current in a parallel-connected array

Inventors: Jonathan L. Ehlmann (Austin, TX); Lee J. Gorny (Mountain View, CA); Thierry H. Nguyen (San Francisco, CA); David C. Okawa (Belmont, CA)
Assignee: SunPower Corporation
H02S40/36H02J3/383H02S20/23H02S20/25H02S40/32H02S40/34
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Quick Facts
Patent No.
US 10,972,046
App. No.
16/119,665
Granted
Apr 6, 2021
Kind
B2
Abstract

A solar device system includes one or more solar devices shingled into an array of solar devices. Each solar device includes one or more current generation cells configured to generate electric current, a plurality of current buses, and a control circuit configured to distribute the generated electric current to the plurality of current buses, and route the generated electric current to an adjacent solar device. Additionally, the solar device system includes an array collector electrically connected to the one or more solar devices, the array collector being configured to collect the generated electrical current from the one or more solar devices and direct the generated electrical current to an inverter or a power grid.

Claims (39)

1. A solar shingle system, comprising:

a plurality of solar shingles, each shingle comprising one or more current generation cells configured to generate electric current;

wherein at least a first solar shingle of the plurality of solar shingles comprises a plurality of current buses; and

wherein at least the first shingle of the plurality of shingles comprises a control circuit with a processor, the processor configured to distribute the generated electric current to one or both of the plurality of current buses of the first shingle of the plurality of solar shingles.

2. The solar shingle system of claim 1 , wherein the one or more current generation cells are photovoltaic (PV) solar cells configured to convert solar energy into electric energy to generate the electric current.

3. The solar shingle system of claim 1 , wherein the plurality of current buses of the first solar shingle comprises:

a first current bus having a first input connector and a first output connector; and

a second current bus having a second input connector and a second output connector.

4. The solar shingle system of claim 3 , wherein the first input connector is coupled to a second solar shingle of the plurality of solar shingles and the second input connector is coupled to a third solar shingle of the plurality of solar shingles.

5. The solar shingle system of claim 4 , wherein the first output connector is also coupled to a fourth solar shingle of the plurality of solar shingles and the second output connector is also coupled to a fifth solar shingle of the plurality of solar shingles.

6. The solar shingle system of claim 1 , wherein the control circuit processor is configured to distribute the electric current to one or both of the plurality of current buses of the first shingle of the plurality of solar shingles, to balance current flowing in the plurality of current buses.

7. The solar shingle system of claim 1 , wherein the control circuit processor is configured to distribute the electric current to one or both of the plurality of current buses of the first shingle of the plurality of solar shingles, based on current measurements on the current buses of the first shingle of the plurality of solar shingles.

8. The solar shingle system of claim 1 , wherein the control circuit comprises:

a first switch, the first switch is configured to couple current generation cells of the first shingle to a first current bus;

a second switch, the second switch is configured to couple the one or more current generation cells of the first shingle to a second current bus; and

the processor.

9. The solar shingle system of claim 1 , wherein the control circuit comprises an inverter circuit.

10. The solar shingle system of claim 1 , wherein the control circuit comprises a converter circuit.

11. A solar shingle system, comprising:

one or more solar shingles, each solar shingle comprising

one or more current generation cells configured to generate electric current,

a plurality of current buses, and

a plurality of switches configured to

distribute the generated electric current to the plurality of current buses, and

route the generated electric current to one or more adjacent solar shingles; and

an array collector electrically connected to the one or more solar shingles, the array collector being configured to collect the generated electrical current from the one or more solar shingles and direct the generated electrical current to an inverter or a power grid.

12. The solar shingle system of claim 11 , wherein the one or more current generation cells are solar cells configured to convert solar energy into electric energy to generate the electric current.

13. The solar shingle system of claim 11 , wherein the plurality of current buses comprise:

a first current bus having a first input connector and a first output connector; and

a second current bus having a second input connector and a second output connector.

14. The solar shingle system of claim 13 , wherein the first input connector and the second input connector are respectively coupled to two solar shingles.

15. The solar shingle system of claim 14 , wherein the first output connector and the second output connector are respectively coupled to another two solar shingles.

16. The solar shingle system of claim 11 , wherein the plurality of switches is configured to distribute the electric current to the plurality of current buses to balance current flowing in the plurality of current buses.

17. The solar shingle system of claim 11 , wherein the plurality of switches is configured to distribute the electric current to the plurality of current buses based on current measurements on the current buses.

18. The solar shingle system of claim 11 , wherein:

a first switch of the plurality of switches is configured to couple the one or more current generation cells to a first current bus;

a second switch of the plurality of switches is configured to couple the one or more current generation cells to a second current bus.

19. The solar shingle system of claim 11 , wherein the plurality of switches are electrically coupled to an inverter circuit.

20. The solar shingle system of claim 11 , wherein the plurality of switches are electrically coupled to a converter circuit.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 16, 2025
From: SUNPOWER CORPORATION; SUNPOWER CORPORATION, SYSTEMS
To: UNIRAC, INC.
Reel/Frame 071302/0904 →
RELEASE OF SECURITY INTEREST Recorded Apr 1, 2025
From: SUNPOWER CORPORATION,
To: UNIRAC, INC.
Reel/Frame 070704/0860 →
SECOND LIEN PATENT SECURITY AGREEMENT Recorded Feb 14, 2024
From: SUNPOWER CORPORATION
To: GLAS AMERICAS LLC, AS COLLATERAL AGENT
Reel/Frame 066598/0964 →
SECURITY INTEREST Recorded Sep 13, 2022
From: SUNPOWER CORPORATION
To: BANK OF AMERICA, N.A., AS AGENT
Reel/Frame 061422/0566 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 29, 2019
From: EHLMANN, JONATHAN L.; GORNY, LEE J.; NGUYEN, THIERRY H.; OKAWA, DAVID C.
To: SUNPOWER CORPORATION
Reel/Frame 048163/0946 →