IP Library Granted Patent US 10,995,789
Granted Patent B2
US 10,995,789 · App. 16/123,127 · Granted May 4, 2021

Multi-featured panel fastener and panel system including the multi-featured panel fastener

Inventor: Samuel D. Pawlak (Lancaster, PA)
Assignee: AWI Licensing LLC
F16B25/0031E04F13/0801E04F13/0837F16B5/02F16B5/0208F16B25/106F16B35/041F16B35/06F16B25/00
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,995,789
App. No.
16/123,127
Granted
May 4, 2021
Kind
B2
Abstract

A panel fastener is provided that has a head having a first surface and a second surface opposite the first surface; an engagement feature on the first surface of the head, the engagement feature being configured to be engaged by a driving tool; a shank extending from the second surface of the head; a threaded portion extending from the shank, the threaded portion having first and second helical threads arranged in an intertwined manner; the first thread extending farther radially from the central axis than does the second thread; and the shank being located between the head and the threaded portion.

Claims (40)

1. A panel fastener extending along a central axis, the panel fastener comprising:

a head having a first surface and a second surface opposite the first surface;

an engagement feature on the first surface of the head, the engagement feature being configured to be engaged by a driving tool;

a shank extending from the second surface of the head;

a threaded portion extending from the shank; and

the shank being located between the head and the threaded portion, and wherein the shank diameter is larger than an outer diameter of the thread,

wherein a ratio of the shank diameter to the outer diameter of the thread is in a range of 1.11:1 to 1.83:1.

2. The panel fastener of claim 1 , wherein the shank is a cylinder having a shank diameter, the shank diameter being constant over the entire length of the shank.

3. The panel fastener of claim 1 , wherein the shank has a first end that is adjacent to the threaded portion, and the first end of the shank is flat and extends in a plane that is perpendicular to the central axis.

4. The panel fastener of claim 1 , wherein the second surface of the head is flat and extends in a plane that is perpendicular to the central axis and wherein the first surface of the head is flat and extends in a plane that is perpendicular to the central axis.

5. The panel fastener of claim 1 , wherein the head has a thickness in a direction parallel to the central axis, the head has a diameter, and a ratio of the thickness of the head to the diameter of the head is in a range of 1:20 to 1:5.

6. The panel fastener of claim 1 , wherein a ratio of the shank diameter to the diameter of the head is in a range of 1:8 to 1:2.

7. The panel fastener of claim 1 , wherein the shank has a shank length, the threaded portion has a threaded portion length, and the threaded portion length is less than the shank length.

8. The panel fastener of claim 1 , wherein the threaded portion is self-tapping.

9. The panel fastener of claim 1 , wherein an end surface of the shank forms an annular shoulder at a proximal end of the threaded portion, and the thread of the threaded portion extend from the end surface of the shank.

10. A panel fastener extending along a central axis, the panel fastener comprising:

a head having a first surface and a second surface opposite the first surface;

an engagement feature on the first surface of the head, the engagement feature configured to be engaged by a driving tool;

a shank extending from a first end to a second end;

a threaded portion extending from a first end to a second end, the threaded portion comprising a central shaft and one or more helical threads extending radially from the central shaft;

the second surface of the head forming a first annular shoulder at the second end of the shank and the first end of the shank having an end surface that forms a second annular shoulder at the second end of the threaded portion; and

wherein the shank has a substantially constant transverse cross-section for a substantially entire length from the end surface of the shank to the first annular shoulder,

wherein a ratio of the shank length to the threaded portion length is in a range of 1.25:1 to 2:1.

11. The panel fastener of claim 10 , wherein the one or more helical threads of the threaded portion extend from the end surface of the shank, and wherein the shank has a smooth outer surface that is free of texture and protuberances.

12. The panel fastener of claim 10 , wherein each of the second surface of the head and the end surface of the shank is orthogonal to the central axis.

13. The panel fastener of claim 10 , further comprising:

the shank having a shank length measured from the first end of the shank to the second end of the shank;

the threaded portion having a threaded portion length measured from the first end of the threaded portion to the second end of the threaded portion; and

wherein the shank length is greater than the threaded portion length.

14. The panel fastener of claim 10 , wherein the one or more threads of the threaded portion have a maximum outer diameter and the shank has a shank diameter, the shank diameter being greater than the maximum outer diameter of the one or more threads of the threaded portion.

15. The panel fastener of claim 10 , wherein a ratio of the shank diameter to the maximum outer diameter of the one or more threads is in a range of 1:1 to 2:1.

16. The panel fastener of claim 10 , wherein an end surface of the shank forms an annular shoulder at a proximal end of the threaded portion, and the one or more helical threads of the threaded portion extend from the end surface of the shank.

17. A panel fastener extending along a central axis, the panel fastener comprising:

a head having a first surface and a second surface opposite the first surface;

an engagement feature on the first surface of the head, the engagement feature configured to be engaged by a driving tool;

a shank extending from the second surface of the head to an end surface;

a threaded portion extending from the end surface of the shank, the threaded portion comprising a central shaft and one or more helical threads extending radially from the central shaft; and

the end surface of the shank forming an annular shoulder at a proximal end of the threaded portion, the one or more helical threads of the threaded portion extending from the end surface of the shank,

wherein the threaded portion has first and second helical threads arranged in an intertwined manner; and the first thread extends farther radially from the central axis than does the second thread.

18. The panel fastener of claim 17 , wherein the shank is a cylinder having a shank diameter, the shank diameter being constant over the entire length of the shank.

Assignments (4)
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Dec 7, 2022
From: AWI LICENSING LLC
To: BANK OF AMERICA, N.A., AS THE COLLATERAL AGENT
Reel/Frame 062081/0516 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 5, 2021
From: ARMSTRONG WORLD INDUSTRIES, INC.
To: AWI LICENSING LLC
Reel/Frame 055823/0951 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Oct 11, 2019
From: ARMSTRONG WORLD INDUSTRIES, INC.
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 050710/0093 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 6, 2018
From: PAWLAK, SAMUEL D.
To: ARMSTRONG WORLD INDUSTRIES, INC.
Reel/Frame 046800/0448 →
Continuity (2)
Provisional Application 62554780 · Sep 6, 2017
Related Publication 20190072124A1 · Mar 7, 2019