Load reduction device and method for reducing load on power cable coiled tubing
A method for installing an electrical submersible pump (ESP) in a well containing a production conduit includes securing an ESP to a lower end of a coiled tubing segment containing an electrical power cable. An operator secures a load transfer device with a gripping member to the coiled tubing segment above the ESP. The operator lowers the coiled tubing segment into the well along with the ESP and the load transfer device. The load transfer device contacts an interior side wall of the production conduit with the gripping member and transfers a load on the coiled tubing segment to the production conduit. When powered, the ESP causes well fluid to flow upward from the ESP through the load transfer device up the production conduit.
1. A method for installing an electrical submersible pump (ESP) in a well containing a production conduit, comprising the following steps:
(a) securing the ESP to a lower end of a coiled tubing segment containing an electrical power cable;
(b) securing a load transfer device with a gripping member to the coiled tubing segment above the ESP;
(c) lowering the coiled tubing segment into the well along with the ESP and the load transfer device;
(d) contacting an interior side wall of the production conduit with the gripping member and transferring a load on the coiled tubing segment to the production conduit;
(e) powering the ESP to cause well fluid to flow upward from the ESP through the load transfer device and up the production conduit;
wherein step (d) comprises:
allowing the gripping member to roll along the interior side wall of the production conduit while simultaneously lowering the coiled tubing segment, the ESP, and the load transfer device into the well; and
applying a brake to the gripping member to impart a resistance to rolling.
2. The method according to claim 1 , wherein:
step (b) comprises first lowering the ESP and the coiled tubing segment into the well to a first selected depth, then securing the load transfer device to the coiled tubing segment and continuing to lower the ESP and the coiled tubing segment to a final selected depth while applying the brake to the gripping member.
3. The method according to claim 1 , wherein:
after step (d), the method further comprises securing an upper end of the coiled tubing segment to a wellhead at an upper end of the well.
4. A method for installing an electrical submersible pump (ESP) in a well containing a production conduit, comprising the following steps:
(a) securing the ESP to a lower end of a coiled tubing segment containing an electrical power cable;
(b) securing a load transfer device with a gripping member to the coiled tubing segment above the ESP;
(c) lowering the coiled tubing segment into the well along with the ESP and the load transfer device;
(d) contacting an interior side wall of the production conduit with the gripping member and transferring a load on the coiled tubing segment to the production conduit;
(e) powering the ESP to cause well fluid to flow upward from the ESP through the load transfer device and up the production conduit;
wherein:
the coiled tubing segment comprises a lower coiled tubing segment;
step (c) comprises securing a running string to the load transfer device and with the running string, lowering the lower coiled tubing segment, the ESP and the load transfer device;
step (d) comprises extending the gripping member into engagement with the interior side wall of the production conduit only after reaching a selected depth for the ESP; then, the method further comprises:
releasing the running string from the load transfer device and retrieving the running string; then
running an upper coiled tubing segment with a power cable into the production conduit and electrically engaging power conductors in the upper coiled tubing segment with power conductors in the lower coiled tubing segment.