IP Library Granted Patent US 10,566,109
Granted Patent B2
US 10,566,109 · App. 16/132,872 · Granted Feb 18, 2020

Insulated wire, coil and electrical or electronic equipment

Inventors: Daisuke Muto (Tokyo, JP); Makoto Oya (Tokyo, JP); Keiichi Tomizawa (Tokyo, JP); Hideo Fukuda (Tokyo, JP); Tsuneo Aoi (Tokyo, JP)
Assignees: FURUKAWA ELECTRIC CO., LTD.; FURUKAWA MAGNET WIRE CO., LTD.
H01B7/0208H01B3/307H01B3/427H01B13/065H01B13/146H01F5/06H01F27/2823H02K3/30
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Quick Facts
Patent No.
US 10,566,109
App. No.
16/132,872
Granted
Feb 18, 2020
Kind
B2
Abstract

An insulated wire, containing: a conductor having a rectangular cross-section; and an insulating coated film having at least two insulating layers laminated together on the conductor, wherein the laminated insulating coated film is composed of: an enamel insulating layer formed from a thermosetting resin on the outer periphery of the conductor, and an extruded insulating layer formed from a thermoplastic resin on the outer side of the enamel insulating layer, wherein the thickness of the enamel insulating layer is 50 μm or more, and wherein the total thickness (T) and the relative permittivity (ε) at 100° C. of the laminated insulating coated film; and the maximum thickness (Tmax), and the maximum value (εmax) and the minimum value (εmin) of the relative permittivity at 100° C. of one layer among the laminated insulating layers; satisfy all of the following relations: T ≥100 μm  (1.1) T max≤100 μm  (1.2) 1.5≤ε≤3.5  (2.1) 1.0≤εmax/εmin≤1.2  (2.2) a coil; and an electrical or electronic equipment.

Claims (19)

1. An insulated wire, comprising:

a conductor having a rectangular cross-section; and

an insulating coated film having at least two insulating layers laminated together on the conductor, thereby forming a laminated insulating coated film,

wherein the at least two insulating layers comprise:

an enamel insulating layer formed from a thermosetting resin on an outer periphery of the conductor, and

an extruded insulating layer formed from a thermoplastic resin on an outer side of the enamel insulating layer,

wherein a thickness of the enamel insulating layer is 50 μm or more, and

wherein a total thickness (T) and a relative permittivity (ε) at 100° C. of the laminated insulating coated film; and a maximum thickness (Tmax), and a maximum value (εmax) and a minimum value (εmin) of a relative permittivity at 100° C. of one layer among the at least two insulating layers; satisfy all of the following relations:

T≥ 100 μm  (1.1)

T max≤100 μm  (1.2)

1.5≤ε≤3.5  (2.1)

1.0≤εmax/εmin≤1.2  (2.2)

2. The insulated wire according to claim 1 , wherein the thermosetting resin is at least one kind of thermosetting resin selected from the group consisting of a polyamideimide resin, a polyimide resin and a polyetherimide resin.

3. The insulated wire according to claim 1 , wherein the thermoplastic resin is at least one kind of thermoplastic resin selected from the group consisting of polyether ether ketone, a thermoplastic polyimide and polyphenylene sulfide.

4. The insulated wire according to claim 1 , wherein the number of insulating layers laminated together on the conductor is 4 or less.

5. A coil, comprising the insulated wire according to claim 1 .

6. An electrical or electronic equipment, comprising the coil according to claim 5 .

7. The electrical or electronic equipment according to claim 6 , wherein the electrical or electronic equipment is a generator or an electric motor.

8. The insulated wire according to claim 1 , wherein the thickness of the enamel insulating layer is 70 μm or more.

Assignments (7)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 30, 2025
From: FURUKAWA MAGNET WIRE CO., LTD.
To: ESSEX SOLUTIONS INC.
Reel/Frame 072420/0913 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 19, 2021
From: FURUKAWA MAGNET WIRE CO., LTD.
To: ESSEX FURUKAWA MAGNET WIRE LLC.
Reel/Frame 056283/0109 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 10, 2020
From: FURUKAWA ELECTRIC CO., LTD.
To: FURUKAWA ELECTRIC MAGNET WIRE AMERICA, INC.
Reel/Frame 054325/0650 →
SECURITY INTEREST Recorded Oct 16, 2020
From: ESSEX FURUKAWA MAGNET WIRE LLC
To: BANK OF AMERICA, N.A., AS AGENT
Reel/Frame 054073/0917 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 14, 2020
From: FURUKAWA ELECTRIC MAGNET WIRE AMERICA, INC.
To: ESSEX FURUKAWA MAGNET WIRE LLC
Reel/Frame 054050/0242 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 14, 2020
From: FURUKAWA ELECTRIC CO., LTD.
To: FURUKAWA ELECTRIC MAGNET WIRE AMERICA, INC.
Reel/Frame 054049/0608 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 26, 2019
From: MUTO, DAISUKE; OYA, MAKOTO; TOMIZAWA, KEIICHI; FUKUDA, HIDEO; AOI, TSUNEO
To: FURUKAWA ELECTRIC CO., LTD.; FURUKAWA MAGNET WIRE CO., LTD.
Reel/Frame 049008/0019 →
Cited By (1)
US 12,586,695