IP Library Granted Patent US 11,225,720
Granted Patent B2
US 11,225,720 · App. 16/139,696 · Granted Jan 18, 2022

Magnetic powder, and manufacturing method thereof

Inventors: Sung Jae Lee (Suwon-si, KR); Jung Wook Seo (Suwon-si, KR); Hiroyuki Matsumoto (Suwon-si, KR); Chul Min Sim (Suwon-si, KR); Jong Sik Yoon (Suwon-si, KR); Jong Suk Jung (Suwon-si, KR)
Assignee: SAMSUNG ELECTRO-MECHANICS CO., LTD.
C23D5/04B22F1/02H01F1/24H01F1/33C22C33/02
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Quick Facts
Patent No.
US 11,225,720
App. No.
16/139,696
Granted
Jan 18, 2022
Kind
B2
Abstract

A magnetic powder contains magnetic particles, a first coating layer disposed on surfaces of the magnetic particles and containing a first glass, and a second coating layer disposed on the first coating layer and containing a second glass different from the first glass. A method of manufacturing magnetic powder includes preparing magnetic particles, forming a first coating layer containing a first glass on surfaces of the magnetic particles, and forming a second coating layer containing a second glass different from the first glass on the first coating layer.

Claims (29)

1. A magnetic powder comprising:

a magnetic particle;

a first coating layer disposed on a surface of the magnetic particle, and containing a first glass; and

a second coating layer disposed on the first coating layer, and containing a second glass having a softening point of 20° C. or more lower than that of the first glass,

wherein

the first and second glass include one or more selected from P 2 O 5 —ZnO based glass and Bi 2 O 3 —B 2 O 3 based glass.

2. The magnetic powder of claim 1 , wherein the magnetic particle includes an iron (Fe) based alloy.

3. The magnetic powder of claim 1 , wherein the magnetic particle has a particle size of 5 μm to 100 μm.

4. The magnetic powder of claim 1 , wherein the first and second coating layers have different specific resistance values from each other.

5. The magnetic powder of claim 1 , wherein the first and second coating layers are made of the first and second glasses, respectively.

6. The magnetic powder of claim 1 , wherein a glass transition temperature Tg of the first glass and the second glass is from 300° C. to 550° C.

7. A magnetic material comprising:

a magnetic particle;

a first coating layer completely surrounding the magnetic particle and containing a first glass; and

a second coating layer completely surrounding the first coating layer and containing a second glass having a softening point of 20° C. or more lower than that of the first glass,

wherein

the first and second glass include one or more selected from P 2 O 5 —ZnO based glass and Bi 2 O 3 —B 2 O 3 based glass.

8. The magnetic material of claim 7 , wherein the magnetic particle includes an iron (Fe) based alloy.

9. The magnetic material of claim 7 , wherein the magnetic particle has a particle size of 5 μm to 100 μm.

10. The magnetic material of claim 7 , wherein the first and second coating layers have different specific resistance values from each other.

11. The magnetic material of claim 7 , wherein a glass transition temperature Tg of the first glass and the second glass is from 300° C. to 550° C.

12. An electronic component, comprising:

a body comprising the magnetic material of claim 7 ;

a coil part disposed in the body; and

an external electrode connected to the coil part.

13. An electronic component, comprising:

a body comprising the magnetic powder of claim 1 ;

a coil part disposed in the body; and

an external electrode connected to the coil part.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 25, 2018
From: LEE, SUNG JAE; SEO, JUNG WOOK; MATSUMOTO, HIROYUKI; SIM, CHUL MIN; YOON, JONG SIK; JUNG, JONG SUK
To: SAMSUNG ELECTRO-MECHANICS CO., LTD.
Reel/Frame 046956/0193 →
Priority Claims (1)
KR 10-2015-0038273 · Mar 19, 2015 · national
Continuity (2)
Continuation 15072594 · Mar 17, 2016
Related Publication 20190024245A1 · Jan 24, 2019