IP Library Granted Patent US 11,417,449
Granted Patent B2
US 11,417,449 · App. 16/139,803 · Granted Aug 16, 2022

Magnetic sheet and non-contact power receiving device, electronic apparatus and non-contact charging system using the same

Inventors: Takao Sawa (Yokohama, JP); Katsuhiko Yamada (Yokohama, JP); Tadao Saito (Yokohama, JP)
Assignees: KABUSHIKI KAISHA TOSHIBA; TOSHIBA MATERIALS CO., LTD.
H01F1/15308H01F27/36H01F27/366H01F38/14H02J50/10H02J50/70H02J50/90
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Quick Facts
Patent No.
US 11,417,449
App. No.
16/139,803
Granted
Aug 16, 2022
Kind
B2
Abstract

A magnetic sheet 1 of an embodiment includes a stack of a plurality of magnetic thin strips and resin film parts. The stack includes from 5 to 25 pieces of the magnetic thin strips. The magnetic thin strips are provided with cutout portions each having a width of 1 mm or less (including 0 (zero)). A ratio (B/A) of a total length B of the cutout portions provided to the magnetic thin strip to a total outer peripheral length A of an outer peripheral area of the magnetic thin strip arranged on one of the resin film parts is in a range of from 2 to 25.

Claims (24)

1. A non-contact power receiving device magnetic sheet comprising:

at least one magnetic thin strip having a composition presented by a general formula Fe 100-a-b-c M a X b T c wherein M is at least one element selected from the group consisting of Ni and Co, T is at least one element selected from the group consisting of Mn, Cr, Ti, Zr, Hf, Mo, V, Nb, W, Ta, Cu, Sn and rare-earth elements, X is at least one element selected from the group consisting of B, Si, C and P, a is a number satisfying 0≤a≤25 atom %, b is a number satisfying 10≤b≤35 atom %, and c is a number satisfying 0≤c≤5 atom %,

wherein said at least one magnetic thin strip is not subjected to heat treatment, and said at least one magnetic thin strip that is not subjected to the heat treatment has a saturation magnetostriction constant of 15 ppm or more, and

wherein an L value of said magnetic sheet is 11 μH or more under 125 kHz and a Q value of magnetic sheet is from 10 to 13.5 under 125 kHz.

2. The non-contact power receiving device magnetic sheet of claim 1 , wherein the magnetic sheet comprises a plurality of the magnetic thin strips, and said magnetic thin strips are stacked with resin film parts alternately.

3. The non-contact power receiving device magnetic sheet of claim 2 , wherein the stacked magnetic thin strips have a thickness that is from 5 to 30 μm.

4. The non-contact power receiving device magnetic sheet of claim 1 , wherein the at least one magnetic thin strip has a saturation magnetic flux density that is from 1.2 to 2.1 T.

5. The non-contact power receiving device magnetic sheet of claim 1 , wherein the magnetic sheet comprises a plurality of the magnetic thin strips which are positioned laterally adjacent each other, but with a contact region extending between the magnetic thin strips.

6. The non-contact power receiving device magnetic sheet of claim 1 , wherein the at least one magnetic thin strip is provided with cut-out portions separating the at least one magnetic thin strip into laterally adjacent portions that are coupled together by contact regions extending across the cut-out portions.

7. The non-contact power receiving device magnetic sheet of claim 6 , wherein a ratio (B/A) of a total length B of the cut-out portions to a total outer peripheral length A of the at least one magnetic thin strip is from 2 to 25.

8. The non-contact power receiving device magnetic sheet of claim 6 , wherein the at least one magnetic thin strip is provided with cut-out portions and a ratio (B/A) of a total length B of the cut-out portions to a total outer peripheral length A of the at least one magnetic thin strip is in a range from 6.8 to 16.8.

9. A non-contact power receiving device, comprising:

a power receiving coil having a spiral coil;

a rectifier rectifying an alternating voltage generated in the power receiving coil;

a secondary battery to which a direct-current voltage rectified in the rectifier is charged; and

the magnetic sheet of claim 1 arranged in at least one of a position between the spiral coil and the secondary battery, and a position between the spiral coil and the rectifier.

10. An electronic apparatus, comprising:

a non-contact power receiving device including a power receiving coil having a spiral coil, a rectifier rectifying an alternating voltage generated in the power receiving coil, and a secondary battery to which a direct-current voltage rectified in the rectifier is charged;

an electronic apparatus main body including an electronic device supplied with the direct-current voltage from the secondary battery for operation, and a circuit board on which the electronic device is mounted; and

the magnetic sheet of claim 1 arranged in at least one of a position between the spiral coil and the secondary battery, a position between the spiral coil and the rectifier, a position between the spiral coil and the electronic device, and a position between the spiral coil and the circuit board.

11. A non-contact charging system, comprising:

the electronic apparatus according to claim 10 ; and

a power feeding device including a power feeding coil arranged in a non-contact manner with respect to the power receiving coil of the electronic apparatus, a power supply applying an alternating voltage to the power feeding coil, and a magnet positioning the electronic apparatus relative to the power receiving device where magnetic flux generated in the power feeding coil transmits power in a non-contact manner to the power receiving coil.

12. The non-contact charging system of claim 11 , wherein the magnetic sheet is arranged as at least one of a magnetic shield and an inductor.

Assignments (4)
NUNC PRO TUNC ASSIGNMENT Recorded Feb 19, 2026
From: KABUSHIKI KAISHA TOSHIBA
To: TOSHIBA MATERIALS CO. LTD.
Reel/Frame 074940/0511 →
CHANGE OF NAME Recorded Feb 19, 2026
From: TOSHIBA MATERIALS CO. LTD.
To: NITERRA MATERIALS CO., LTD.
Reel/Frame 074941/0803 →
CHANGE OF ADDRESS Recorded Feb 19, 2026
From: KABUSHIKI KAISHA TOSHIBA
To: KABUSHIKI KAISHA TOSHIBA
Reel/Frame 074941/0846 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 24, 2018
From: SAWA, TAKAO; YAMADA, KATSUHIKO; SAITO, TADAO
To: KABUSHIKI KAISHA TOSHIBA; TOSHIBA MATERIALS CO., LTD.
Reel/Frame 046952/0800 →
Priority Claims (1)
JP 2011-097470 · Apr 25, 2011 · national
Continuity (3)
Continuation 14062472 · Oct 24, 2013
Continuation PCTJP2012002818 · Apr 24, 2012
Related Publication 20190027285A1 · Jan 24, 2019