IP Library Granted Patent US 11,007,575
Granted Patent B2
US 11,007,575 · App. 16/139,914 · Granted May 18, 2021

Method for producing a single-crystalline workpiece

Inventors: Dieter Schwarze (Luebeck, DE); Jiachun Chen (Luebeck, DE)
Assignee: SLM Solutions Group AG
B22F10/20B23P6/007B33Y50/02C30B13/00C30B29/52F01D5/005B22F5/04B22F10/30B22F2202/05B22F2998/10B33Y10/00B33Y30/00B33Y70/00F05D2230/31
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Quick Facts
Patent No.
US 11,007,575
App. No.
16/139,914
Granted
May 18, 2021
Kind
B2
Abstract

A method for producing or repairing a three-dimensional workpiece, the method including: depositing a sequence of layers of a raw material powder onto a substrate; after depositing a raw material powder layer, irradiating selected areas of the deposited raw material powder layer with an electromagnetic or particle radiation beam in a site selective manner in accordance with an irradiation pattern which corresponds to a geometry of at least part of a layer of the three-dimensional workpiece to be produced, the irradiation pattern including a scan pattern, wherein the substrate has a substantially single-crystalline microstructure; the irradiation is controlled so as to maintain the single-crystalline microstructure and to produce a metallurgical bond between sites of the raw material powder layer that are irradiated and the substrate and/or a previously deposited raw material powder layer, defining the scan pattern, so as to be one of a unidirectional or two directional scan pattern, rotating the scan pattern between two subsequently deposited raw material powder layers by a predetermined angle.

Claims (14)

1. A method for producing or repairing a three-dimensional workpiece, the method comprising the following steps:

depositing a sequence of layers of a raw material powder onto a substrate;

after depositing a raw material powder layer, irradiating selected areas of said deposited raw material powder layer with an electromagnetic or particle radiation beam in a site selective manner in accordance with an irradiation pattern which corresponds to a geometry of at least part of a layer of the three-dimensional workpiece to be produced, said irradiation pattern comprising a scan pattern,

wherein

the substrate has a substantially single-crystalline microstructure;

the irradiation is controlled so as to maintain said single-crystalline microstructure and to produce a metallurgical bond between irradiated sites of the raw material powder layer and the substrate and/or a previously deposited raw material powder layer;

the method comprising the further steps of:

defining the scan pattern to be a two directional scan pattern,

orienting the scan pattern such that it extends at an angle of 45° with respect to a predetermined crystal orientation of the substrate, said angle having a tolerance of +/−15°, wherein said predetermined crystal orientation is one of a [1 0 0] orientation, [0 1 0] orientation, [−1 0 0] orientation, and [0 −1 0] orientation, and

choosing a rotation angle of the scan pattern between two subsequently deposited raw material powder layers to be 0° throughout the workpiece, said rotation angle having a tolerance of +/−15°.

2. The method according to claim 1 ,

wherein the scan pattern comprises a plurality of scan vectors.

3. The method according to claim 1 , wherein the substrate is arranged so that the [0 0 1] orientation matches a build axis of the workpiece.

4. The method according to claim 2 , wherein each scan vector has a straight course.

Assignments (2)
MERGER Recorded Jan 3, 2024
From: SLM SOLUTIONS GROUP AG
To: NIKON SLM SOLUTIONS AG
Reel/Frame 066207/0173 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 2, 2019
From: SCHWARZE, DIETER; CHEN, JIACHUN
To: SLM SOLUTIONS GROUP AG
Reel/Frame 050598/0838 →
Priority Claims (1)
EP 17192563 · Sep 22, 2017 · regional
Continuity (1)
Related Publication 20190255613A1 · Aug 22, 2019