Composite board to support a weight of a user of a personal transportation vehicle
Methods and apparatus are discussed for an electric-powered personal transportation vehicle with a composite board to support a weight of a user, one or more wheels driven by one or more electric motors, where the electric motors are powered by one or more batteries. The composite board includes a heterogeneous mix of individual components making up the composite board. The composite board includes i) a spine of the composite board made of a hardwood material connected to ii) sides of the composite board made of a vibration-dampening, high-density, foam.
1. An apparatus, comprising:
an electric-powered personal transportation vehicle with a composite board to support a weight of a user, one or more wheels driven by one or more electric motors, where the electric motors are powered by one or more batteries; and
where the composite board includes a heterogeneous mix of individual components making up the composite board, where the composite board includes i) a spine of the composite board made of a hardwood material and ii) the spine of the composite board is sandwiched between a pair of vibration-dampening, high-density, foam strips.
2. The apparatus of claim 1 , wherein the spine of the composite board is made of poplar wood and a shape of the poplar wood forming the spine of the board narrows in a middle of the composite board and then widens out as the spine approaches a tip portion and a tail portion of the composite board.
3. The apparatus of claim 1 , wherein the vibration-dampening, high-density, foam forming the sides is made of a material selected from a group consisting of i) high-density polyurethane, ii) high-density Neoprene, iii) high-density flexible PolyVinyl Chloride, and iv) any combinations of these materials, where a use of this foam forming the sides gives both i) the vibration-dampening effect for a smoother ride and ii) weight savings for portability and lifting up of the electric-powered personal transportation vehicle.
4. The apparatus of claim 1 , wherein the composite board has a bumper of polymer side walls around the composite board, which enhance impact resistance and sealing of the composite board.
5. The apparatus of claim 1 , wherein the composite board connects to a truck for a first wheel of the personal transportation vehicle, and
where a material selected from a group consisting of i) rubber, ii) a high density foam, and iii) any combination of these materials, is located in between the truck and the composite board to act as a shock absorber to make a smoother ride on the personal transportation.
6. The apparatus of claim 1 , wherein the composite board has a tip portion and a tail portion, where a first layer of fiberglass lies above the hardwood spine and a second layer of fiberglass lies below the hardwood spine at the tip and tail portions in order to reinforce a strength of the tip portion and the tail portion of the composite board.
7. The apparatus of claim 6 , wherein the composite board has a third layer of fiberglass above the hardwood spine and the third layer of fiberglass extends a length and a width of the composite board to provide a torsional stiffness and strength to the composite board.
8. The apparatus of claim 1 , wherein the composite board has a middle section of the composite board to allow for a stable standing platform for the user, where the user's two feet can comfortably fit on a width of the board but the width is restricted in dimension such that the sides of the composite board do not contact the ground when tilting the composite board left or right.
9. The apparatus of claim 1 , wherein the composite board under the hardwood spine and foam sides has a protective bottom sheet made of an impact resistant and scratch resistant Thermoplastic Polyurethane (TPU).
10. The apparatus of claim 1 , wherein the composite board has a hollow channel in the composite board that allows routing of one or more cables and/or other internal components within the composite board, where the hollow channel has openings at either end of the channel to allow access and serviceability.
11. The apparatus of claim 1 , wherein the composite board is a sandwich of layers of different materials comprising a bottom fiberglass reinforcement layer, the spine of the composite board, and a top fiberglass reinforcement layer.
12. An method for constructing an electric-powered personal transportation vehicle with a composite board, comprising:
constructing an electric-powered personal transportation vehicle with a composite board to support a weight of a user, one or more wheels driven by one or more electric motors, where the electric motors are powered by one or more batteries; and
constructing the composite board to include a heterogeneous mix of individual components making up the composite board, where the composite board includes i) a spine of the composite board made of a hardwood material and ii) the spine of the composite board is sandwiched between a pair of vibration-dampening, high-density, foam strips.
13. The method of claim 12 , further comprising:
making the spine of the composite board of poplar wood; and
making a shape of the poplar wood forming the spine of the board to narrow in a middle of the composite board and then widen out as the spine approaches a tip portion and a tail portion of the composite board.
14. The method of claim 12 , further comprising:
making the sides of the composite board with the vibration-dampening, high-density, foam selected from a group consisting of i) high-density polyurethane, ii) high-density Neoprene, iii) high-density flexible PolyVinyl Chloride, and iv) any combinations of these materials, where a use of this foam forming the sides gives both i) the vibration-dampening effect for a smoother ride and ii) weight savings for portability and lifting up of the electric-powered personal transportation vehicle.
15. The method of claim 12 , further comprising:
using a bumper of polymer side walls around the composite board to enhance impact resistance and sealing of the composite board.
16. The method of claim 12 , further comprising:
connecting a truck for a first wheel of the personal transportation vehicle to the composite board, where a material selected from a group consisting of i) rubber, ii) a high density foam, and iii) any combination of these materials, is located in between the truck and the composite board to act as a shock absorber to make a smoother ride on the personal transportation.
17. The method of claim 12 , further comprising:
using a first layer of fiberglass above the hardwood spine and a second layer of fiberglass below the hardwood spine at a tip and tail portions in order to reinforce a strength of the tip portion and the tail portion of the composite board.
18. The method of claim 17 , further comprising:
using a third layer of fiberglass above the hardwood spine that extends a length and a width of the composite board to provide a torsional stiffness and strength to the composite board.
19. The method of claim 12 , wherein the composite board has a middle section of the composite board to allow for a stable standing platform for the user, where the user's two feet can comfortably fit on a width of the board but the width is restricted in dimension such that the sides of the composite board do not contact the ground when tilting the composite board left or right.
20. The method of claim 12 further comprising:
using a protective bottom sheet made of an impact resistant and scratch resistant Thermoplastic Polyurethane (TPU) under the hardwood spine and foam sides.
21. The method of claim 12 , wherein the composite board has a hollow channel in the composite board that allows routing of one or more cables and/or other internal components within the composite board, where the hollow channel has openings at either end of the channel to allow access and serviceability.
22. The method of claim 12 , wherein the composite board is a sandwich of layers of different materials comprising a bottom fiberglass reinforcement layer, the spine of the composite board, and a top fiberglass reinforcement layer.