METHODS AND SYSTEMS FOR DETECTION IN AN INDUSTRIAL INTERNET OF THINGS DATA COLLECTION ENVIRONMENT WITH ADJUSTMENT OF DETECTION PARAMETERS FOR CONTINUOUS VIBRATION DATA
Methods and systems for a monitoring system for data collection in an industrial environment including a data storage structured to store detection parameters for a plurality of input channels; a data collector communicatively coupled to the plurality of input channels, wherein the data collector collects data from the plurality of input channels based on the detection parameters; a data acquisition circuit structured to interpret a plurality of detection values from the collected data, each of the plurality of detection values corresponding to at least one of the plurality of input channels; and a data analysis circuit structured to analyze the collected data from the plurality of input channels, wherein one of the plurality of input channels is connected to a vibration sensor providing continuous vibration data.
1 . A monitoring system for data collection in an industrial environment, the system comprising:
a data storage structured to store detection parameters for a plurality of input channels;
a data collector communicatively coupled to the plurality of input channels, wherein the data collector collects data from the plurality of input channels based on the detection parameters;
a data acquisition circuit structured to interpret a plurality of detection values from the collected data, each of the plurality of detection values corresponding to at least one of the plurality of input channels; and
a data analysis circuit structured to analyze the collected data from the plurality of input channels,
wherein one of the plurality of input channels is connected to a vibration sensor providing continuous vibration data, wherein when the data analysis circuit detects a measured vibration data value outside a predetermined range for the continuous vibration data, the data collector switches from a first detection parameter to a second detection parameter for data collection from the one of the plurality of input channels connected to the vibration sensor.
2 . The system of claim 1 , wherein the vibration sensor is a tri-axial sensor connected to multiple input channels.
3 . The system of claim 1 , wherein the vibration sensor generates a gap-five digital waveform from which the data analysis circuit detects an anomalous condition.
4 . The system of claim 1 , wherein the data analysis circuit analyzes a first and a second of the plurality of input channels connected to vibration sensors for a relative phase determination from which the data analysis circuit detects the measured vibration data value outside the predetermined range for the continuous vibration data.
5 . The system of claim 1 , wherein the data analysis circuit analyzes frequency components in detecting the measured vibration data value outside a predetermined range.
6 . The system of claim 1 , wherein the data analysis circuit analyzes a signal condition for signal-to-noise in detecting the measured vibration data value outside a predetermined range.
7 . The system of claim 1 , wherein the data collector switches from a first detection parameter to a second detection parameter by modifying a data collection trajectory by changing a vibration sensor monitoring location.
8 . The system of claim 1 , wherein the data collector switches from a first detection parameter to a second detection parameter by modifying a data collection trajectory by changing a vibration sensor capability.
9 . A computer-implemented method for data collection in an industrial environment, the method comprising:
accessing stored detection parameters in a data storage for a plurality of input channels;
collecting data from a plurality of input channels communicatively coupled to a data collector, wherein the collecting data is based on the detection parameters;
interpreting a plurality of detection values from the collected data by a data acquisition circuit, each of the plurality of detection values corresponding to at least one of the plurality of input channels; and
analyzing the collected data from the plurality of input channels,
wherein one of the plurality of input channels is connected to a vibration sensor providing continuous vibration data, wherein the analyzing comprises detecting a measured vibration data value outside a predetermined range for the continuous vibration data, and switching from a first detection parameter to a second detection parameter for data collection from the one of the plurality of input channels connected to the vibration sensor.
10 . The method of claim 9 , wherein the vibration sensor generates a gap-free digital waveform from which the analyzing detects an anomalous condition.
11 . The method of claim 9 , wherein the analyzing further comprises determining a relative phase difference between a first and a second of the plurality of input channels, each connected to vibration sensors, and wherein the detecting the measured vibration data values outside the predetermined range is in response to the relative phase difference.
12 . The method of claim 9 , wherein the analyzing further comprises determining frequency components of the continuous vibration data, and wherein the detecting the measured vibration data values outside the predetermined range is in response to the frequency components.
13 . The method of claim 9 , wherein analyzing further comprises performing a signal conditioning to improve signal-to-noise ratio in the continuous vibration data.
14 . The method of claim 13 , wherein the performing the signal conditioning further comprises at least one of filtering the continuous vibration data and anti-aliasing the continuous vibration data.
15 . The method of claim 14 , wherein the data collector comprises a multiplexer, and wherein the performing the signal conditioning is performed before switching of the multiplexer.
16 . An apparatus for monitoring data collection in an industrial environment, the apparatus comprising:
a data storage structured to store detection parameters for a plurality of input channels;
a data collector communicatively coupled to the plurality of input channels, wherein the data collector collects data from the plurality of input channels based on the detection parameters;
a data acquisition circuit structured to interpret a plurality of detection values from the collected data, each of the plurality of detection values corresponding to at least one of the plurality of input channels; and
a data analysis circuit structured to analyze the collected data from the plurality of input channels,
wherein a first one of the plurality of input channels is connected to a tri-axial vibration sensor, wherein a second one of the plurality of input channels is connected to a single axis vibration sensor, and wherein the tri-axial and single axis vibration sensors provide continuous vibration data, wherein when the data analysis circuit detects a measured vibration data value outside a predetermined range for the continuous vibration data, the data collector switches from a first detection parameter to a second detection parameter for data collection from the one of the plurality of input channels, wherein the first detection parameter comprises one of a high sampling speed or a low sampling speed, and wherein the second detection parameter comprises the other of the high sampling speed or the low sampling speed.
17 . The apparatus of claim 16 , wherein the data collector is structured to use interpolation to increase an effective sampling speed of at least one of the input channels.
18 . The apparatus of claim 16 , wherein the data collector is further structured to use decimation to decrease an effective sampling speed of at least one of the input channels.
19 . The apparatus of claim 16 , wherein the data analysis circuit analyzes the first and the second of the plurality of input channels to determine a relative phase difference, and detects the measured vibration data value outside the predetermined range for the continuous vibration data in response to the relative phase difference.
20 . The apparatus of claim 16 , wherein the data analysis circuit performs a signal conditioning operation to improve a signal-to-noise ratio in the continuous vibration data.