SHOE SOLES, COMPOSITIONS, AND METHODS OF MAKING THE SAME
A shoe sole composition and method for making a shoe sole are provided. The shoe sole includes a composition comprising a foamed silane-crosslinked polyolefin elastomer having a density less than 0.50 g/cm 3 . The shoe sole exhibits a compression set of from about 5.0% to about 20.0%, as measured according to ASTM D 395 (6 hrs @ 50° C.). The foamed silane-crosslinked polyolefin elastomer can be produced from a blend including a first polyolefin having a density less than 0.86 g/cm 3 , a second polyolefin, having a crystallinity less than 40%, a silane crosslinker, a grafting initiator, a condensation catalyst, and a foaming agent.
1 . A shoe midsole comprising:
a foamed silane-crosslinked polyolefin elastomer having a density less than 0.50 g/cm 3 , the foamed silane-crosslinked polyolefin elastomer comprising:
a first polyolefin having a density less than 0.86 g/cm 3 ,
a second polyolefin having a crystallinity less than 40%,
a silane crosslinker,
a grafting initiator,
a condensation catalyst, and
a foaming agent,
wherein the shoe midsole exhibits a compression set of from about 1.0% to about 50.0%, as measured according to ASTM D 395 (48 hrs @ 50° C.).
2 . The shoe midsole of claim 1 , wherein the first polyolefin is an ethylene/α-olefin copolymer from about 60 wt % to about 97 wt %.
3 . The shoe midsole of claim 1 , wherein the second polyolefin is a polypropylene homopolymer and/or a poly(ethylene-co-propylene), the second polyolefin from about 10 wt % to about 35 wt %.
4 . The shoe midsole of claim 1 , wherein the silane crosslinker comprises a vinyltrialkoxy silane from about 1 wt % to about 4 wt %.
5 . The shoe midsole of claim 1 , wherein the grafting initiator comprises one or more halogen molecules, azo compounds, carboxylic peroxyacids, peroxyesters, peroxyketals, and peroxides, the grafting initiator from greater than 0.15 wt % to about 2 wt %.
6 . The shoe midsole of claim 1 , wherein the condensation catalyst comprises a sulfonic ester catalyst and/or a tin catalyst from about 1 wt % to about 4 wt %.
7 . The shoe midsole of claim 1 , wherein the density of the foamed silane-crosslinked polyolefin elastomer is less than about 0.35 g/cm 3 .
8 . The shoe midsole of claim 1 , wherein the shoe midsole exhibits an Asker C hardness of from about 20 to about 60.
9 . The shoe midsole of claim 1 , further comprising:
a coloring agent.
10 . The shoe midsole of claim 1 , wherein the shoe midsole exhibits a rebound resilience of at least 60%.
11 . A shoe sole comprising:
a composition comprising a foamed silane-crosslinked polyolefin elastomer having a density less than 0.88 g/cm 3 ,
wherein the shoe sole exhibits a compression set of from about 1.0% to about 50.0%, as measured according to ASTM D 395 (48 hrs @ 50° C.).
12 . The shoe sole of claim 11 , wherein the density of the foamed silane-crosslinked polyolefin elastomer is less than about 0.50 g/cm 3 .
13 . The shoe sole of claim 11 , wherein the shoe sole exhibits an Asker C hardness of from about 20 to about 60.
14 . The shoe sole of claim 11 , wherein the compression set is from about 15.0% to about 20.0%.
15 . The shoe sole of claim 11 , further comprising:
a coloring agent.
16 . The shoe sole of claim 11 , wherein the foamed silane-crosslinked polyolefin elastomer comprises a first polyolefin having a density less than 0.86 g/cm 3 , a second polyolefin having a crystallinity less than 40%, a silane crosslinker, a grafting initiator, a condensation catalyst, and a foaming agent.
17 . The shoe sole of claim 11 , wherein the shoe sole exhibits a rebound resilience of at least 60%.
18 . The shoe sole of claim 11 , wherein the density of the foamed silane-crosslinked polyolefin elastomer is less than about 0.35 g/cm 3 .
19 . A footwear article, comprising:
a shoe sole and/or a shoe midsole,
wherein each of the shoe sole and the shoe midsole comprises:
a first polyolefin having a density less than 0.86 g/cm 3 ,
a second polyolefin having a crystallinity less than 40%,
a silane crosslinker,
a grafting initiator,
a condensation catalyst, and
a foaming agent, and
further wherein each of the shoe sole the shoe midsole exhibits a compression set of from about 1.0% to about 50.0%, as measured according to ASTM D 395 (48 hrs @ 50° C.).
20 . The footwear article of claim 19 , wherein the first polyolefin is an ethylene/α-olefin copolymer from about 60 wt % to about 97 wt %.