IP Library Granted Patent US 10,975,676
Granted Patent B2
US 10,975,676 · App. 16/146,483 · Granted Apr 13, 2021

Direct steam generator degassing

Inventors: Edward Latimer (Ponca City, OK); Chris Copeland (Calgary, CA); Michelle Fiedler (Bartlesville, OK); David Lamont (Calgary, CA)
Assignee: XDI Holdings, LLC
E21B43/24B01D5/0069B01D19/0068B01D19/0073
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Quick Facts
Patent No.
US 10,975,676
App. No.
16/146,483
Granted
Apr 13, 2021
Kind
B2
Abstract

Systems and methods generate steam mixed with desired non-condensable gas concentrations using a direct steam generator. Injecting the steam into a reservoir may facilitate recovering hydrocarbons from the reservoir. Cooling an output of the direct steam generator produces water condensate, which is then separated from the non-condensable gas, such as carbon dioxide. Reducing pressure of the condensate subsequently heated by cross-exchange with effluent of the direct steam generator regenerates the steam with the carbon dioxide removed for the injection.

Claims (35)

1. A method of recovering hydrocarbons with steam, comprising:

vaporizing water by direct contact of the water with combustion products to produce a resulting fluid including the steam and a non-condensable gas;

condensing the fluid to provide a mixture of the non-condensable gas and a water condensate, wherein the water condensate comprises a liquid phase;

separating a gas phase with the non-condensable gas from the liquid phase with the water condensate;

regenerating the steam from the water condensate by reducing pressure and then heating the condensate in a heat exchanger; and

injecting the steam formed from the water condensate into a formation for recovery of the hydrocarbons.

2. The method of claim 1 , wherein the condensing of the fluid includes passing the fluid through the heat exchanger and then passing the fluid through a cooling unit.

3. The method of claim 1 , wherein the reducing of the pressure includes passing the condensate through at least one of an orifice and a throttling valve.

4. The method of claim 1 , further comprising vaporizing a liquid component that is separated from the steam following the reducing of the pressure and the heating in the heat exchanger.

5. The method of claim 1 , wherein the gas phase with the non-condensable gas is conveyed to a sequestration site distinct from the formation with the hydrocarbons.

6. The method of claim 1 , wherein the fluid is at a first pressure between 10,000 and 14,500 kilopascals (kPa) and the steam that is injected into the formation is at a second pressure between 5500 and 10,000 kPa.

7. The method of claim 1 , wherein the separating of the gas phase results in the steam that is injected having less than ten percent of the non-condensable gas from the fluid.

8. The method of claim 1 , wherein the mixture of the non-condensable gas and the water condensate prior to separation is at least eighty percent liquid by weight.

9. The method of claim 1 , wherein the mixture of the non-condensable gas and the water condensate prior to separation is between eighty-three and ninety-three percent liquid by weight.

10. The method of claim 1 , wherein the vaporizing of the water provides the steam that is superheated.

11. A system for recovering hydrocarbons with steam, comprising:

a steam generator in which water vaporizes by direct contact with combustion products to produce a resulting fluid including the steam and a non-condensable gas;

a heat exchanger coupled to receive the fluid from the steam generator to form a mixture of the non-condensable gas and a water condensate, wherein the water condensate comprises a liquid phase;

a separation vessel coupled to the heat exchanger for removing a gas phase with the non-condensable gas from the liquid phase with the condensate;

a pressure reducer coupled between an outlet for the condensate from the vessel and the heat exchanger to regenerate the steam from the water condensate; and

at least one injection well coupled to the pressure reducer for introducing the steam formed from the water condensate into a formation with the non-condensable gas removed.

12. The system of claim 11 , wherein the heat exchanger includes a cooling unit.

13. The system of claim 11 , wherein the pressure reducer is at least one of an orifice and a throttling valve.

14. The system of claim 11 , further comprising a recycle conduit coupled to supply the steam generator with a liquid component separated from the regenerated steam.

15. The system of claim 11 , further comprising a sequestration site distinct from the formation with the hydrocarbons and where the gas phase with the non-condensable gas is conveyed.

16. The system of claim 11 , wherein the steam generator operates at a first pressure between 10,000 and 14,500 kilopascals (kPa) and the pressure reducer is configured to provide the steam that is injected into the formation at a second pressure between 5500 and 10,000 kPa.

17. A method of recovering hydrocarbons with steam, comprising:

vaporizing water by direct contact of the water with combustion products to produce a resulting fluid including the steam and a non-condensable gas;

treating the fluid to provide a mixture of the non-condensable gas and a water condensate, wherein the water condensate comprises a liquid phase;

separating a gas phase with the non-condensable gas from the liquid phase with the water condensate;

regenerating the steam from the water condensate by reducing pressure and then heating the water condensate in a heat exchanger; and

injecting the steam formed from the water condensate into a formation for recovery of the hydrocarbons.

18. The method of claim 17 , wherein the separating results in the steam at the second pressure having less than ten percent of the non-condensable gas from the fluid.

19. The method of claim 17 , wherein a mixture of the non-condensable gas and the water condensate prior to the separating is between eighty-three and ninety-three percent liquid by weight.

20. The method of claim 17 , wherein reducing pressure of the condensate comprises a pressure reducer comprising at least one of an orifice and a throttling valve.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 21, 2024
From: HELIOS ENVIRONMENTAL ADVANCED TECHNOLOGIES, LLC; XDI HOLDINGS, LLC; RADWASTE TECHNOLOGIES, LLC; PLASMA TECH HOLDINGS, LLC; PLASMA POWER, LLC; ADVANCED PETRO TECHNOLOGIES, LLC; CRU TECHNOLOGIES, LLC
To: HEAT IP HOLDCO, LLC
Reel/Frame 067484/0316 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 9, 2021
From: LATIMER, EDWARD; COPELAND, CHRIS; FIEDLER, MICHELLE; LAMONT, DAVID
To: CONOCOPHILLIPS COMPANY
Reel/Frame 055535/0634 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 9, 2021
From: CONOCOPHILLIPS COMPANY
To: ADVANCED PETRO TECHNOLOGIES, LLC
Reel/Frame 055535/0944 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 9, 2021
From: ADVANCED PETRO TECHNOLOGIES, LLC
To: XDI HOLDINGS, LLC
Reel/Frame 055536/0108 →
Continuity (3)
Continuation 14625883 · Feb 19, 2015
Provisional Application 61940962 · Feb 18, 2014
Related Publication 20190153834A1 · May 23, 2019