Mounting system for mounting a coil spring to a window frame in a sash counterbalance system
An anchoring system used to anchor a ribbon spring to a guide track. A mounting slot is formed in the guide track that provides access to the internal gap space. A counterbalance spring is provided having an offset tab section proximate a free end. A barb flap is formed by bending a segment of the counterbalance spring from the offset tab section. The offset tab section with barb flap are extended into the gap space through the mounting slot. As the counterbalance spring is unwound, a bias is created that engages both the offset tab section and the barb flap within the gap space. This locks the free end of the counterbalance spring in place without the need of any mechanical fastener.
1. A system comprising:
a window frame having a first wall and a second wall that are separated by a gap space, wherein a guide track is defined in part by said first wall, said first wall having a first surface that faces said guide track and an opposite second surface that faces said gap space, wherein said gap space has a first width between said first wall and said second wall;
a mounting slot formed in said first wall;
a ribbon spring wound into a coil, said ribbon spring terminating with a free end, wherein said ribbon spring is bent into an anchor configuration proximate said free end,
wherein said anchor configuration includes a first bend in said ribbon spring and a second bend in said ribbon spring that define a lateral section of said ribbon spring therebetween, and an offset tab section that extends from said second bend to said free end, said offset section having a first length that is longer than said first width of said gap space; and
a barb flap bent from said offset tab section and extending from said offset tab section at an angle;
said coil being positioned on one side of said first wall and both said offset tab section and said barb flap being positioned in said gap space, therein positioning said lateral section of said ribbon spring within said mounting slot, wherein said offset tab section bends to fit in said gap space and biases said barb flap against said opposite second surface of said first wall within said gap space.
2. The system according to claim 1 , wherein said offset tab section has a flexible segment and said offset tab section bends in a flexible segment within said gap space.
3. The system according to claim 2 , wherein said barb flap is created by a cut in said offset tab section, wherein said cut also creates said flexible segment of said offset tab section.
4. The system according to claim 1 , wherein said first length of said offset tab section is at least twenty-five percent longer than said first width of said gap space.
5. The system according to claim 1 , wherein said first bend is 90 degrees±15 degrees.
6. The system according to claim 5 , wherein said second bend is 90 degrees±15 degrees.
7. A system comprising:
an extruded window frame having an exterior wall, an interior wall, and a gap space separating said exterior wall from said interior wall, wherein said gap space has a first width;
a mounting slot formed in said exterior wall to provide access to said gap space;
a counterbalance spring terminating with a free end, wherein said counterbalance spring is bent into an anchor configuration proximate said free end,
wherein said anchor configuration includes a lateral section between two bends and an offset tab section that extends from said lateral section to said free end, wherein said offset tab section has a first length that is longer than said first width;
a barb flap extending from said offset tab section at an angle, wherein said lateral section of said counterbalance spring extends through said mounting slot and wherein said offset tab section bends to fit in said gap space causing said barb flap to be biased against said exterior wall within said gap space.
8. The system according to claim 7 , wherein said offset tab section has a flexible segment, and said offset tab section bends in said flexible segment within said gap space.
9. The system according to claim 8 , wherein said barb flap is created by a cut in said offset tab section, wherein said cut also creates said flexible segment of said offset tab section.
10. The system according to claim 7 , wherein said first length of said offset tab section is at least twenty-five percent longer than said width of said gap space.
11. The system according to claim 7 , wherein each of said bends in said anchor configuration is 90 degrees±15 degrees.
12. The systems according to claim 11 , wherein each of said bends in said anchor configuration bends in an opposite direction.
13. The system according to claim 11 , wherein each of said bends in said anchor configuration bends in a common direction.