IP Library Granted Patent US 10,781,879
Granted Patent B2
US 10,781,879 · App. 16/152,118 · Granted Sep 22, 2020

Bypass for a suspension damper

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Quick Facts
Patent No.
US 10,781,879
App. No.
16/152,118
Granted
Sep 22, 2020
Kind
B2
Abstract

A vehicle suspension damper comprises a cylinder and a piston assembly including a damping piston along with working fluid within the cylinder. A bypass permits fluid to avoid dampening resistance of the damping piston. A fluid path through the bypass is controlled by a valve that is shifted by a piston surface when the contents of at least one predetermined volume is injected against the piston surface which acts upon the valve. In one embodiment, the bypass is remotely operable.

Claims (36)

1. A vehicle suspension damper comprising:

a cylinder containing a fluid and a damping piston operable to travel within said fluid in said cylinder, said vehicle suspension damper further including a passageway through said damping piston and limiting a flow rate of said fluid through said damping piston in at least one direction;

a bypass pathway in fluid communication with said cylinder, said bypass pathway providing a path for said fluid to travel between a first side and a second side of said damping piston;

a valve for controlling a flow of said fluid through said bypass pathway, said valve comprising:

a valve body;

a valve piston housed within said valve body, said valve piston having a valve piston surface;

a shaft extending from said valve piston;

a valve member coupled to said shaft, said valve member telescopically mounted to said shaft and said valve member movable with respect to said shaft wherein a gap is formed between said valve member and an end of said shaft, and wherein said valve is solenoid-operated;

a spring member mounted on said shaft between said valve member and said valve piston, said spring member biasing said valve member away from said valve piston; and

wherein said valve is remotely controllable.

2. The vehicle suspension damper of claim 1 , wherein said valve is controllable using a manually operable switch having at least two positions.

3. The vehicle suspension damper of claim 2 , wherein the manually operable switch is located in a passenger compartment of a vehicle.

4. The vehicle suspension damper of claim 1 , further including a load transducer for sensing piston rod force created by a damper piston rod.

5. The vehicle suspension damper of claim 1 , further comprising a transducer arranged to measure an angle associated with a steering wheel of a vehicle.

6. A vehicle suspension damper comprising:

a cylinder containing a fluid and a damping piston operable to travel within the fluid in the cylinder, said vehicle suspension damper further including a passageway through the damping piston and limiting a flow rate of the fluid through the damping piston in at least one direction;

a bypass pathway in fluid communication with the cylinder between a first and second side of the damping piston;

a valve for controlling a flow of the fluid through the bypass pathway, the valve including a piston surface biasing the valve towards a closed position when displaced;

wherein said valve is remotely controllable; and

at least one predetermined fluid volume in selective communication with the piston surface for causing displacement; wherein the valve is remotely controllable.

7. The vehicle suspension damper of claim 6 , wherein the valve is disposed adjacent the bypass pathway and is closed when a movable member obstructs a flow path between the cylinder and bypass pathway and is open when the movable member permits flow.

8. The vehicle suspension damper of claim 7 , wherein the valve further comprises a locked-out position.

9. The vehicle suspension damper of claim 7 , wherein dampening is increased when the valve is closed and decreased when the valve is open.

10. The vehicle suspension damper of claim 7 , wherein the predetermined fluid volume is injectable into the valve to displace the piston surface.

11. The vehicle suspension damper of claim 7 , wherein the predetermined fluid volume comprises:

a valve operating cylinder.

12. The vehicle suspension damper of claim 11 , wherein the valve operating cylinder includes a piston and rod that are operable to cause the fluid in the cylinder to be injected into the valve against the piston surface.

13. The vehicle suspension damper of claim 12 , wherein the fluid is returnable to the cylinder, thereby removing a biasing effect on the valve towards the closed position.

14. The vehicle suspension damper of claim 13 , wherein contents of the valve operating cylinder cause the piston surface to be displaced a first distance.

15. The vehicle suspension damper of claim 7 , wherein said valve is remotely controllable via a valve control cylinder.

16. The vehicle suspension damper of claim 15 , wherein the valve control cylinder is solenoid-operated.

17. The vehicle suspension damper of claim 7 , further comprising a manually operable switch having at least two positions.

18. The vehicle suspension damper of claim 17 , wherein the manually operable switch is located in a passenger compartment of a vehicle.

19. The vehicle suspension damper of claim 7 , further including a load transducer for sensing piston rod force created by a damper piston rod.

20. The vehicle suspension damper of claim 7 , further comprising a transducer arranged to measure an angle associated with a steering wheel of a vehicle.

21. The vehicle suspension damper of claim 7 , wherein the valve is a one way valve arranged to permit fluid flow in a single direction.

Assignments (5)
SECURITY INTEREST Recorded Oct 27, 2025
From: FOX FACTORY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 073270/0027 →
RELEASE OF SECURITY INTEREST Recorded Apr 13, 2022
From: BANK OF AMERICA, N.A.
To: FOX FACTORY, INC.
Reel/Frame 059704/0224 →
SECURITY INTEREST Recorded Apr 5, 2022
From: FOX FACTORY, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 059616/0435 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 10, 2020
From: MARKING, JOHN
To: FOX FACTORY, INC.
Reel/Frame 054329/0236 →
PATENT SECURITY AGREEMENT Recorded Jun 5, 2019
From: FOX FACTORY, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 049388/0585 →