IP Library Granted Patent US 11,352,964
Granted Patent B2
US 11,352,964 · App. 16/153,368 · Granted Jun 7, 2022

Cylinder deactivation for a multiple cylinder engine

Inventors: Robert Koenen (Pewaukee, WI); Jason Hansen (Elkhorn, WI); Jacob Zuehl (Wauwatosa, WI)
Assignee: Briggs & Stratton, LLC
F02D17/02F02D13/06F02D29/06F02D41/0087F02P5/1502F02P9/002F21L14/00F02P5/045
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Quick Facts
Patent No.
US 11,352,964
App. No.
16/153,368
Granted
Jun 7, 2022
Kind
B2
Abstract

Portable jobsite equipment includes a generator including an internal combustion engine and an alternator. The internal combustion engine includes a first cylinder including a first spark plug configured to create a first electrical spark, a second cylinder including a second spark plug configured to create a second electrical spark, an electronic control unit configured to activate and deactivate at least one of the first cylinder and the second cylinder, and a load source receiving supplied power from the generator. The electronic control unit activates one of the first cylinder and the second cylinder in response to a threshold increase of the load source.

Claims (44)

1. Portable jobsite equipment comprising:

a generator comprising a two-cylinder internal combustion engine and an alternator, wherein the two-cylinder internal combustion engine comprises:

a first cylinder including a first spark plug configured to create a first electrical spark;

a second cylinder including a second spark plug configured to create a second electrical spark, the first cylinder and second cylinder being arranged in a v-twin configuration; and

an electronic control unit configured to activate and deactivate at least one of the first cylinder or the second cylinder by adjusting an activation sequence of the first spark plug and the second spark plug, wherein activating the first cylinder or second cylinder comprises firing the first spark plug or the second spark plug and wherein deactivating the first cylinder or second cylinder comprises skipping one or more spark plug firing events of the first spark plug or the second spark plug; and

a load source receiving supplied power from the generator;

wherein the electronic control unit activates one of the first cylinder or the second cylinder by respectively increasing a frequency of activation of the first spark plug and a frequency of activation of the second spark plug in response to a threshold increase of the load source, wherein the threshold increase of the load source is identified by the electronic control unit by detecting a decrease in engine speed; and

wherein each of the first spark plug and the second spark plug is fired at least half as often as the other spark plug.

2. The portable jobsite equipment of claim 1 , wherein the electronic control unit comprises a sequencing control circuit configured to control timing of one or more spark plug firing events to adjust the activation sequence of the first spark plug and the second spark plug.

3. The portable jobsite equipment of claim 2 , further comprising an auxiliary load source, wherein the electronic control unit activates one of the first cylinder and the second cylinder by increasing a frequency of activation of the first spark plug and the second spark plug in response to detection of the auxiliary load source.

4. The portable jobsite equipment of claim 1 , wherein the electronic control unit comprises a sequencing control circuit configured to control timing of one or more spark plug firing events;

wherein in response to detection of removal of an auxiliary load, the sequencing control circuit increases an amount of one or more skipped spark plug firing events.

5. The portable jobsite equipment of claim 1 , wherein the portable jobsite equipment comprises a light tower.

6. Outdoor power equipment comprising:

an internal combustion engine comprising:

a crankshaft having a power takeoff;

a two-cylinder engine block including a first cylinder and a second cylinder arranged in a v-twin configuration, wherein the first cylinder comprises a first intake passage opened and closed by a first intake valve, a first exhaust passage opened and closed by a first exhaust valve, and wherein the second cylinder comprises a second intake passage opened and closed by a second intake valve and a second exhaust passage opened and closed by a second exhaust valve;

a first piston positioned within the first cylinder, wherein the first piston is configured to reciprocate in the first cylinder to drive the crankshaft;

a second piston positioned within the second cylinder, wherein the second piston is configured to reciprocate in the second cylinder to drive the crankshaft;

and an electronic control unit configured to activate and deactivate at least one of the first cylinder or the second cylinder, wherein activating a cylinder comprises opening the first intake valve or the second intake valve and wherein deactivating a cylinder comprises closing at least one of the first intake valve, the first exhaust valve, the second exhaust valve, or the second intake valve thereby preventing at least one of intake air from entering one of the first cylinder or the second cylinder and exhaust gases from exiting one of the first cylinder or the second cylinder, wherein the electronic control unit deactivates at least one of the first cylinder or the second cylinder, wherein the electronic control unit deactivates at least one of the first cylinder or the second cylinder in response to determining that an amount that the internal combustion engine slows down during a compression cycle has decreased relative to previous compression cycles;

and wherein each of the first and second intake valves is opened at least half as often as the other intake valve.

7. The outdoor power equipment of claim 6 , wherein the electronic control unit activates one of the first cylinder and the second cylinder based on detection of a predetermined increase of a load on the equipment, wherein the detection of the predetermined increase of the load on the equipment is detected by the electronic control unit determining that an amount that the internal combustion engine slows down during a compression cycle has increased relative to previous compression cycles.

8. The outdoor power equipment of claim 6 , wherein the electronic control unit comprises a sequencing control circuit configured to control timing of one or more spark plug firing events.

9. The outdoor power equipment of claim 8 , wherein deactivating a cylinder comprises skipping one or more spark plug firing events.

10. A generator comprising a two-cylinder internal combustion engine and an alternator, wherein the two-cylinder internal combustion engine comprises:

a first cylinder and a second cylinder arranged in a v-twin configuration;

an engine speed sensor configured to detect a current engine speed of the internal combustion engine; and

an electronic control unit configured to receive the current engine speed from the engine speed sensor, compare the current engine speed to a stored engine speed, and activate and deactivate at least one of the first cylinder and the second cylinder by adjusting an activation sequence of the first cylinder and the second cylinder based on a difference between the detected current engine speed of the internal combustion engine and the stored engine speed, wherein adjusting the activation sequence of the first cylinder and second cylinder includes adjusting a firing order of a first spark plug within the first cylinder and a second spark plug within the second cylinder, wherein activating one of the first cylinder or the second cylinder comprises firing the first spark plug or the second spark plug associated with the first cylinder or the second cylinder and wherein deactivating the first cylinder or the second cylinder comprises skipping one or more spark plug firing events or the first spark plug or the second spark plug;

wherein when the current engine speed is higher than the stored engine speed, at least one of the first cylinder or the second cylinder is partially deactivated by the electronic control unit by reducing a firing frequency of at least one of the first spark plug or the second spark plug;

wherein when the current engine speed is lower than the stored engine speed, the firing frequency of at least one of the first spark plug or the second spark plug is increased by the electronic control unit, and

wherein each of the first spark plug and the second spark plug is fired at least half as often as the other spark plug.

11. The generator of claim 10 , wherein the stored engine speed is based upon a value previously detected by the engine speed sensor.

12. The generator of claim 10 , wherein the electronic control unit controls a firing control percentage to approximately match a load percentage on the generator by skipping one or more firing events in at least one of the first cylinder and the second cylinder.

13. The generator of claim 10 , wherein when the electronic control unit determines that the load on the generator is approximately 50% of a power rating of the generator, the electronic control unit initiates an approximate 50% sequencing firing control; and

wherein the approximate 50% sequencing firing control includes skipping approximately half of the normally scheduled spark plug firing events in each of the first cylinder and the second cylinder.

14. The generator of claim 10 , wherein when the electronic control unit determines that the load on the generator is approximately 75% of a power rating of the generator, the electronic control unit initiates an approximate 75% sequencing firing control; and

wherein the approximate 75% sequencing firing control includes skipping approximately 50% of the normally scheduled spark plug firing events in one of the first cylinder or the second cylinder and operating the other of the first and second cylinders at full firing frequency.

15. The portable jobsite equipment of claim 1 , wherein the decrease in engine speed is detected by an engine speed sensor in communication with the electronic control unit.

16. The portable jobsite equipment of claim 15 , wherein the electronic control unit compares a current engine speed from the engine speed sensor to a stored engine speed to determine the decrease in engine speed.

17. The portable jobsite equipment of claim 16 , wherein the stored engine speed is a value previously measured by the engine speed sensor.

18. The portable jobsite equipment of claim 1 , wherein when the electronic control unit detects an increase in engine speed, the electronic control unit adjusts the activation sequence of the first spark plug and the second spark plug such that each cylinder in the internal combustion engine is selectively deactivated to reduce a power output of the generator.

19. The portable jobsite equipment of claim 18 , wherein when the electronic control unit determines that the load on the generator is approximately 60% of a power rating of the generator, the electronic control unit initiates an approximate 60% sequencing firing control;

wherein the electronic control unit is configured to control the first spark plug and the second spark plug to distribute skipped firing events equally between the first cylinder and the second cylinder; and

wherein the approximate 60% sequencing firing control includes skipping approximately two out of every five of the normally scheduled spark plug firing events in each of the first cylinder and the second cylinder, wherein two skipped firing events occur sequentially in each cylinder before the skipped firing events are switched to the other cylinder.

Assignments (8)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 30, 2021
From: BRIGGS & STRATTON CORPORATION
To: BRIGGS & STRATTON, LLC
Reel/Frame 057042/0247 →
RELEASE OF SECURITY INTEREST Recorded Sep 22, 2020
From: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
To: BRIGGS & STRATTON CORPORATION
Reel/Frame 053885/0211 →
SECURITY INTEREST Recorded Sep 22, 2020
From: BRIGGS & STRATTON, LLC
To: KPS CAPITAL FINANCE MANAGEMENT, LLC
Reel/Frame 053850/0192 →
SECURITY INTEREST Recorded Sep 21, 2020
From: BRIGGS & STRATTON, LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 053838/0046 →
RELEASE OF SECURITY INTEREST Recorded Aug 21, 2020
From: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
To: BRIGGS & STRATTON CORPORATION
Reel/Frame 054617/0331 →
SECURITY INTEREST Recorded Jul 22, 2020
From: BRIGGS & STRATTON CORPORATION
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 053287/0487 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 30, 2020
From: KOENEN, ROBERT; HANSEN, JASON; ZUEHL, JACOB
To: BRIGGS & STRATTON CORPORATION
Reel/Frame 053089/0972 →
SECURITY INTEREST Recorded Sep 27, 2019
From: BRIGGS & STRATTON CORPORATION
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 050564/0916 →