Temperature control device mounted to a sealed electrical wall box
A temperature control system may include a temperature control device, an electrical wall box having a hole for passing a wire or cable into the wall box, and a gland configured to be inserted into the hole of the wall box. The temperature control device may include a temperature sensor. The wall box may be configured to be mounted to a wall. The temperature control device may be configured to be mounted to the wall box such that the temperature sensor is located within the wall box. A wire or cable may be passed from a wall cavity of the wall, through the gland once inserted into the hole of the wall box, into an interior of the wall box, and attached to the temperature control device. The gland and the wall box may be configured to prevent air within the wall cavity from entering the wall box when the wire or cable is passed into the wall box.
1. A system comprising:
a wall box configured to be mounted to a wall, the wall box comprising:
a front side having an opening configured to receive an electrical device, and
a plate having a first side and an opposing second side, wherein:
when the wall box is mounted to the wall, the plate is located within a wall cavity, and
the plate defines an opening that extends through the plate from the first side to the second side; and
a gland configured to be inserted into the opening of the plate, wherein the gland comprises:
a front portion, a rear portion, and an intermediate portion that is situated between the front portion and the rear portion;
wherein:
the rear portion comprises a first surface and an opposing second surface;
the first surface is configured to contact the second side of the plate when the gland is inserted into the opening of the plate;
the second surface is sealed and has a first area and a second area;
a thickness of the first area is less than a thickness of the second area; and
the thickness of the first area is configured to be punctured, forming an opening to receive a wire or a cable there through; and
wherein the gland is further configured such that when the gland is inserted into the opening of the plate:
a surface of the intermediate portion lies within the opening of the plate,
the front portion lies within an interior of the wall box, and
the rear portion lies at an exterior of the wall box and within the wall cavity; and
wherein:
the front portion comprises a diameter, the intermediate portion comprises a diameter, and the rear portion comprises a diameter,
the diameter of the front portion is greater than the diameter of the intermediate portion and less than the diameter of the rear portion, and
the diameter of the rear portion is greater than the diameter of the intermediate portion.
2. The system of claim 1 , further comprising a temperature control device, and wherein the opening of the front side of the wall box is configured to receive the temperature control device.
3. The system of claim 1 , wherein the first area comprises a shape that includes a centrally located area having at least two portions of a same shape extending there from.
4. The system of claim 1 , wherein:
the front portion comprises a first surface and an opposing second surface, each of which opposes the second surface the rear portion;
the second surface of the front portion is configured to contact the first side of the plate when the gland is inserted into the opening of the plate; and
the first surface of the front portion defines an opening.
5. The system of claim 4 , wherein the front portion, the intermediate portion, and the rear portion define a passage that extends from the opening of the front portion, through each of the front portion, the intermediate portion, and the rear portion, and terminates at the second surface of the rear portion.
6. The system of claim 5 , wherein the opening of the front portion and the passage are configured to receive the wire or the cable such that the wire or the cable can be passed from the wall cavity, through the gland, and into the interior of the wall box and be connected with the electrical device.
7. The system of claim 6 , wherein the passage comprises a diameter of a size such that the wire or the cable experiences no resistance or minimal resistance as the wire or the cable is passed through the passage.
8. The system of claim 7 , wherein the diameter of the passage comprises approximately 0.331 inches.
9. The system of claim 7 , wherein the passage is configured to receive a wire or a cable having a diameter in a range of approximately 0.17 inches to 0.325 inches.
10. The system of claim 6 , wherein the front portion comprises a first region having a cone shape and a second region having a cylindrical shape, and wherein the first region extends from the first surface of the front portion to the second region and the second region extends to the second surface of the front portion.
11. The system of claim 10 , wherein:
a diameter of the first surface of the front portion is less than a diameter of the opening in the plate of the wall box; and
a diameter of the second region of the front portion is greater than the diameter of the opening in the plate of the wall box.
12. The system of claim 1 , wherein:
the diameter of the front portion is greater than a diameter of the opening in the plate of the wall box; and
the diameter of the rear portion is greater than the diameter of the opening in the plate of the wall box.
13. The system of claim 12 , wherein the diameter of the front portion comprises a first diameter of the front portion and wherein the front portion further comprises a second diameter that is less than the first diameter such that the front portion comprises a cone shape, and wherein the second diameter of the front portion is less than the diameter of the opening in the plate of the wall box.
14. The system of claim 13 , wherein the surface of the intermediate portion has a length that is substantially equivalent to a thickness of the plate of the wall box.
15. The system of claim 13 , wherein the gland is made of silicon having a dynamic to static stiffness ratio of approximately 2 to 1.
16. A gland configured to be inserted into an opening formed in a body of a wall box, wherein the gland comprises:
a front portion;
a rear portion; and
an intermediate portion that is situated between the front portion and the rear portion;
wherein the gland is configured such that when the gland is inserted into the opening of the wall box:
a surface of the intermediate portion lies within the opening of the plate,
the front portion lies within an interior of the wall box, and
the rear portion lies at an exterior of the wall box;
wherein:
the front portion comprises a diameter, the intermediate portion comprises a diameter, and the rear portion comprises a diameter,
the diameter of the front portion is greater than the diameter of the intermediate portion and less than the diameter of the rear portion, and
the diameter of the rear portion is greater than the diameter of the intermediate portion; and
wherein:
the rear portion comprises a surface that is sealed and has a first area and a second area;
a thickness of the first area is less than a thickness of the second area; and
the thickness of the first area is configured to be punctured, forming an opening to receive a wire or a cable there through.
17. The gland of claim 16 , wherein:
the diameter of the front portion is greater than a diameter of the opening of the wall box; and
the diameter of the rear portion is greater than the diameter of the opening of the wall box.
18. The gland of claim 17 , wherein the diameter of the front portion comprises a first diameter of the front portion and wherein the front portion further comprises a second diameter that is less than the first diameter such that the front portion comprises a cone shape, and wherein the second diameter of the front portion is less than the diameter of the opening of the wall box.
19. The gland of claim 16 , wherein the gland is made of silicon having a dynamic to static stiffness ratio of approximately 2 to 1.
20. The gland of claim 16 , wherein the first area comprises a shape that includes a centrally located area having at least two portions of a same shape extending there from.
21. The gland of claim 16 , wherein:
the front portion comprises a surface that opposes the surface the rear portion; and
the first surface of the front portion defines an opening.
22. The gland of claim 21 , wherein the front portion, the intermediate portion, and the rear portion define a passage that extends from the opening of the front portion, through each of the front portion, the intermediate portion, and the rear portion, and terminates at the surface of the rear portion.
23. The gland of claim 22 , wherein the opening of the front portion and the passage are configured to receive a wire or a cable such that the wire or the cable can be passed through the gland.
24. The gland of claim 23 , wherein:
the passage comprises a diameter of approximately 0.331 inches; and
the passage is configured to receive a wire or a cable having a diameter in a range of approximately 0.17 inches to 0.325 inches.
25. The gland of claim 23 , wherein the front portion comprises a first region having a cone shape and a second region having a cylindrical shape, and wherein the first region extends from the surface of the front portion to the second region and the second region extends to the intermediate portion.
26. The gland of claim 25 , wherein:
a diameter of the surface of the front portion is less than a diameter of the opening in the plate of the wall box; and
a diameter of the second region of the front portion is greater than the diameter of the opening in the plate of the wall box.