IP Library Granted Patent US 10,396,230
Granted Patent B2
US 10,396,230 · App. 16/156,483 · Granted Aug 27, 2019

Backside contact solar cells with separated polysilicon doped regions

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,396,230
App. No.
16/156,483
Granted
Aug 27, 2019
Kind
B2
Abstract

A solar cell includes polysilicon P-type and N-type doped regions on a backside of a substrate, such as a silicon wafer. A trench structure separates the P-type doped region from the N-type doped region. Each of the P-type and N-type doped regions may be formed over a thin dielectric layer. The trench structure may include a textured surface for increased solar radiation collection. Among other advantages, the resulting structure increases efficiency by providing isolation between adjacent P-type and N-type doped regions, thereby preventing recombination in a space charge region where the doped regions would have touched.

Claims (35)

1. A solar cell comprising:

a substrate having a front side and a backside;

a first dielectric layer disposed on the backside of the substrate;

a P-type doped polysilicon region; and

an N-type doped polysilicon region that is adjacent to the P-type doped polysilicon region,

wherein the P-type and N-type doped polysilicon regions are disposed on the first dielectric layer, and the P-type doped polysilicon region is physically separated from the N-type doped polysilicon region.

2. The solar cell of claim 1 , further comprising a second dielectric layer disposed between the P-type doped polysilicon region and the N-type doped polysilicon region.

3. The solar cell of claim 1 , wherein the substrate comprises an N-type doped silicon substrate.

4. The solar cell of claim 2 , wherein the second dielectric layer comprises silicon dioxide.

5. A solar cell comprising:

a substrate having a front side and a backside;

a first dielectric layer disposed on the backside of the substrate;

a P-type doped polysilicon region; and

an N-type doped polysilicon region that is adjacent to the P-type doped polysilicon region and disposed on the first dielectric layer; and

an isolation region disposed between and separates perimeters of the P-type doped polysilicon region and the N-type doped polysilicon region.

6. The solar cell of claim 5 , wherein the isolation region divides the first dielectric layer.

7. The solar cell of claim 5 , wherein the isolation region extends into the substrate.

8. The solar cell of claim 5 , further comprising a second dielectric layer formed in the isolation region.

9. The solar cell of claim 5 , further comprising a passivation region in the substrate under the isolation region.

10. A method of fabricating a solar cell, the method comprising:

forming a first dielectric layer on a substrate;

forming a P-type doped polysilicon region on the first dielectric layer;

forming an N-type doped polysilicon region on the first dielectric layer and adjacent to the P-type doped polysilicon region; and

forming an isolation region that separates perimeters of the P-type doped polysilicon region and the N-type doped polysilicon region.

11. The method of claim 10 , further comprising:

forming a second dielectric layer on a surface between the P-type doped polysilicon region and the N-type doped polysilicon region.

12. The method of claim 10 , wherein the isolation region is formed after forming the P-type doped polysilicon region and the N-type doped polysilicon region.

13. The method of claim 10 , wherein the isolation region is formed before forming the P-type doped polysilicon region and the N-type doped polysilicon region.

14. The method of claim 10 , further comprising:

forming a passivation region between the isolation region and the substrate.

15. The method of claim 10 , further comprising:

forming a passivation layer on a surface of the isolation region.

16. The method of claim 10 , further comprising:

forming a first metal contact finger that contacts the P-type doped polysilicon region, and

forming a second metal contact finger that contacts the N-type doped polysilicon region.

Assignments (4)
SECURITY INTEREST Recorded Jun 27, 2024
From: MAXEON SOLAR PTE. LTD.
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 067924/0062 →
SECOND LIEN SECURITY INTEREST AGREEMENT Recorded Jun 26, 2024
From: MAXEON SOLAR PTE. LTD
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 071343/0553 →
SECURITY INTEREST Recorded Jun 5, 2024
From: MAXEON SOLAR PTE. LTD.
To: DB TRUSTEES (HONG KONG) LIMITED
Reel/Frame 067637/0598 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2023
From: SUNPOWER CORPORATION
To: MAXEON SOLAR PTE. LTD.
Reel/Frame 062490/0742 →