Instrumented intra-oral appliance computationally designed for optimized fitting and functionality

1. A method of designing an oral appliance, the steps comprising:

Providing one or more 3D models of all or a portion of an oral cavity;

Providing one or more 3D models of one or more electronic, chemical, biological, and/or mechanical oral appliance components;

Executing with a computer processor a computer-executable program for selecting placement in or on an oral appliance of one or more of the electronic, chemical, biological, and/or mechanical oral appliance components based on one or more parameters obtained from said 3D models; and

Forming the oral appliance based on results of the placement selecting and according to one or more of the following criteria:

a fitting of the oral appliance in the oral cavity;

placement of the one or more electronic, chemical, biological, and/or mechanical oral appliance components in or on the oral appliance; and/or

maintaining functionality of the oral appliance;

wherein the one or more 3D models of all or a portion of the oral cavity and/or the one or more electronic, chemical, biological, and/or mechanical oral appliance components provide sufficient detail to identify one or more surface level medical conditions, including gingivitis, skin cancer, broken dentition, and/or other medical conditions; and

wherein the oral appliance is designed to avoid contact with surface level medical conditions to increase user comfort, or designed to contact surface level medical conditions to increase contact for enhanced medical treatment.

2. A method of designing an oral appliance, the steps comprising:

Providing one or more 3D models of all or a portion of an oral cavity;

Providing one or more 3D models of one or more electronic, chemical, biological, and/or mechanical oral appliance components;

Executing with a computer processor a computer-executable program for selecting placement in or on an oral appliance of one or more of the electronic, chemical, biological, and/or mechanical oral appliance components based on one or more parameters obtained from said 3D models;

Accounting for oral features of a wearer to provide user comfort and compliance with intended use of the oral appliance; and

Forming the oral appliance based on results of the placement selecting and according to one or more of the following criteria:

a fitting of the oral appliance in the oral cavity;

placement of the one or more electronic, chemical, biological, and/or mechanical oral appliance components in or on the oral appliance; and/or

maintaining functionality of the oral appliance.

3. A method of designing an oral appliance, the steps comprising:

Providing one or more 3D models of all or a portion of an oral cavity;

Providing one or more 3D models of one or more electronic, chemical, biological, and/or mechanical oral appliance components;

Executing with a computer processor a computer-executable program for selecting placement in or on an oral appliance of one or more of the electronic, chemical, biological, and/or mechanical oral appliance components based on one or more parameters obtained from said 3D models;

Providing one or more components for recording, analyzing, and/or transmitting data that is generated by one or more sensors in or on the oral appliance and, based on the data, providing instructions to the one or more electronic, chemical, biological, and/or mechanical oral appliance components incorporated in or on the oral appliance; and

Forming the oral appliance based on results of the placement selecting and according to one or more of the following criteria:

a fitting of the oral appliance in the oral cavity;

placement of the one or more electronic, chemical, biological, and/or mechanical oral appliance components in or on the oral appliance; and/or

maintaining functionality of the oral appliance.

4. A method of designing an oral appliance, the steps comprising:

Providing one or more 3D models of all or a portion of an oral cavity;

Providing one or more 3D models of one or more electronic, chemical, biological, and/or mechanical oral appliance components;

Executing with a computer processor a computer-executable program for selecting placement in or on an oral appliance of one or more of the electronic, chemical, biological, and/or mechanical oral appliance components based on one or more parameters obtained from said 3D models;

Providing a fitting algorithm for classes of oral appliances using statistical shape analysis to determine bounds for allowable placement and/or positioning in or on the oral appliance of the electronic, chemical, biological, and/or mechanical oral appliance components, including variances within said bounds for the oral appliance and/or a wearer of the oral appliance; and

Forming the oral appliance based on results of the placement selecting and according to one or more of the following criteria:

a fitting of the oral appliance in the oral cavity;

placement of the one or more electronic, chemical, biological, and/or mechanical oral appliance components in or on the oral appliance; and/or

maintaining functionality of the oral appliance.

5. A method of forming an oral appliance that combines electronic and structural elements, the steps comprising:

Providing at least one 3D model of at least a portion of an oral cavity;

Providing at least one 3D model of at least one electronic element chosen from a processor, a sensor, a data storage device, and/or a power source;

Executing with a computer processor a computer-executable program for:

Identifying spatial and/or sizing parameters from the 3D models for fitting an oral appliance in the oral cavity;

Based on parameters obtained from the 3D models, selecting placement in or on the oral appliance of at least one electronic element, which placement is selected to minimize the volume and/or size of the oral appliance; and

Creating from the 3D models a structural element geometry for the oral appliance based on the fitting of the oral appliance in the oral cavity and placement of the at least one electronic element in or on the oral appliance.

6. A method of creating an instrumented intra-oral appliance, the steps comprising:

Scanning at least a portion of an oral cavity;

Generating a 3D model of the oral cavity;

Executing with a computer processor a computer-executable program for

formulating one or more intra-oral appliance design geometries based on the 3D model of the oral cavity;

placing one or more electronic components in a selected location of the intra-oral appliance design based on the geometries of the intra-oral appliance;

Forming an instrumented intra-oral appliance, with the one or more electronic components integrated therein, from the intra-oral appliance design geometries, for a user wherein the intra-oral appliance conforms to a user's mouth; and

Providing the user with one or more design options of the instrumented intra-oral appliance and allowing the user to choose one or more design options, providing the user with the instrumented intra-oral appliance the user can cut down, trim, or otherwise modify, reducing pressure on all or a portion of a user's dentition by spreading forces from the instrumented intra-oral appliance, forming the instrumented intra-oral appliance so as not to influence or interfere with speech or interact with a user's tongue, and/or matching parts on the instrumented intra-oral appliance to existing geometries to limit or decrease a volume of the instrumented intra-oral appliance.

7. A method of creating an instrumented intra-oral appliance, the steps comprising:

Scanning at least a portion of an oral cavity;

Generating a 3D model of the oral cavity;

Executing with a computer processor a computer-executable program for

formulating one or more intra-oral appliance design geometries based on the 3D model of the oral cavity;

placing one or more electronic components in a selected location of the intra-oral appliance design based on the geometries of the intra-oral appliance; and

Forming an instrumented intra-oral appliance, with the one or more electronic components integrated therein, from the intra-oral appliance design geometries, for a user wherein the intra-oral appliance conforms to a user's mouth;

wherein the instrumented intra-oral appliance is formed to minimize recording false positives of possible traumatic head impacts and/or mitigate data artifacts caused by human motion and other external interferences.

8. A method of designing an oral appliance that combines electronic and structural elements, the steps comprising:

Providing at least one digitized rendition of at least a portion of an oral cavity;

Providing at least one digitized rendition of at least one electronic element;

Identifying parameters that insure a comfortable fit of the oral appliance in the oral cavity;

Identifying a minimum performance threshold for the at least one electronic element; and

Electronically manipulating the digitized renditions to arrive at a structural element geometry for the oral appliance designed to balance the parameters that allow for a comfortable fit with the minimum performance threshold.

9. The method of claim 5 , wherein the placement in or on the oral appliance of the at least one electronic element is based on reaching a minimum performance threshold for the at least one electronic element.

10. The method of claim 5 , wherein the placement in or on the oral appliance of the at least one electronic element is based on fitting of the oral appliance in the oral cavity and the function of the at least one electronic element.

11. The method of claim 5 , wherein the at least one electronic element is configured to not transmit data to an electronic device separate from the oral appliance while the oral appliance is in use or being worn.

12. The method of claim 5 , wherein the data storage device is configured such that data stored on the oral appliance is capable of being accessed by an electronically paired electronic device.

13. The method of claim 5 , wherein the at least one electronic element is configured to not notify a wearer, observer, coach, parent, or another device separate from the oral appliance while the oral appliance is in use or being worn.