Granted Patent B2

US 10,786,366 · App. 16/169,049 · Granted Sep 29, 2020

Abstract

Claims (44)

1. An intervertebral scaffolding system for use in a subject, comprising:

a central beam; and,

an expanding frame having a collapsed state and an expanded state, the frame configured for operably contacting the central beam to create an intervertebral scaffolding system in vivo, the frame having

a first top beam, a first bottom beam, a second top beam, and a second bottom beam; wherein, the beams are in an at least substantially parallel arrangement with each other in the expanded state;

a plurality of connector elements configured to connect the first top beam to the second top beam, the first bottom beam to the second bottom beam, the first top beam to the first bottom beam, and the second top beam to the second bottom beam, the connecting forming a square, cylindrical shape for engaging with the central beam in vivo to support the expanding frame in the expanded state; and,

a guide that restricts the movement of the first top beam relative to the first bottom beam, the second top beam relative to the second bottom beam, the first top beam relative to the second beam, and the first bottom beam relative to the second bottom beam during the expanding;

wherein, the connector elements and guide maintain structural stiffness in the expanding frame in vivo to adequately support localized loading in the intervertebral space in which bone tissue puts pressure on the expanding frame.

2. The scaffolding system of claim 1 , wherein the localized loading ranges from about 1.0× to about 2.0× the vertebral body compression strength of the subject.

3. The scaffolding system of claim 1 , the central beam comprising an I-beam.

4. The scaffolding system of claim 1 , the central beam further comprising a grafting port.

5. The scaffolding system of claim 1 , wherein each of the plurality of connector elements are struts configured in an at least substantially parallel alignment in the collapsed state.

6. The scaffolding system of claim 1 , wherein each plurality connector elements are struts; wherein, the struts are configured monolithically integral to the top beam and the bottom beam.

7. A method of fusing an intervertebral space using the scaffolding system of claim 1 , the method comprising:

creating a point of entry into an intervertebral disc, the intervertebral disc having a nucleus pulposus surrounded by an annulus fibrosis;

removing the nucleus pulposus from within the intervertebral disc through the point of entry, leaving the intervertebral space for expansion of the scaffolding system of claim 1 within the annulus fibrosis, the intervertebral space having a top vertebral plate and a bottom vertebral plate;

inserting the expanding frame in the collapsed state through the point of entry into the intervertebral space;

inserting the central beam into the frame to form the scaffolding system;

and,

adding a grafting material to the intervertebral space.

8. The method of claim 7 , wherein the connector elements are struts are adapted to stack in the collapsed state to minimize void space for a low profile entry of the frame into the intervertebral space.

9. The method of claim 7 , wherein the expanding includes

expanding the expanding frame laterally to a width that exceeds the width of the point of entry; and,

inserting the central beam to expand the expanding frame vertically to support the frame in the expanded state.

10. A kit, comprising:

the scaffolding system of claim 1 ;

a cannula for inserting the scaffolding system into the intervertebral space;

a guidewire adapted for guiding the central beam into the expanding frame; and,

an expansion handle for inserting the central beam into the expanding frame to form the scaffolding system.

11. The kit of claim 10 , the distal end of the frame having a slidably translational connection with the guide that restricts the top beam and the bottom beam to movement relative to the guide when converting the frame from the collapsed state to the expanded state in vivo.

12. The kit of claim 10 ; wherein, the struts are configured monolithically integral to the first top beam and the first bottom beam, the second top beam and the second bottom beam, the first top beam and the second top beam, and the first bottom beam and the second bottom beam.

13. An intervertebral scaffolding system, comprising:

a central beam; and,

an expanding frame having a collapsed state and an expanded state, the frame configured for operably contacting the central beam to create an intervertebral scaffolding system in vivo, the frame having

a first top beam, a first bottom beam, a second top beam, and a second bottom beam; wherein, the first top beam and the first bottom beam form an angle ⊖ FS , the second top beam and the second bottom beam form an angle ⊖ SS , and each of ⊖ FS and ⊖ SS are independently selected as something other than 0°, such that (i) the first top beam and the first bottom beam or (ii) the second top beam and the second bottom beam, are not substantially parallel in the expanded state;

a plurality of connector elements configured to connect the first top beam to the second top beam, the first bottom beam to the second bottom beam, the first top beam to the first bottom beam, and the second top beam to the second bottom beam, the connecting forming a square, cylindrical shape for engaging with the central beam in vivo to support the expanding frame in the expanded state; and,

a guide that restricts the movement of the first top beam relative to the first bottom beam, the second top beam relative to the second bottom beam, the first top beam relative to the second beam, and the first bottom beam relative to the second bottom beam during the expanding;

wherein, the connector elements and guide function together to maintain structural stiffness in the expanding frame in vivo to adequately support localized loading in the intervertebral space in which bone tissue puts pressure on the expanding frame.

14. The scaffolding system of claim 13 , wherein the connector elements are configured monolithically integral to the first top beam and the first bottom beam, the second top beam and the second bottom beam, the first top beam and the second top beam, and the first bottom beam and the second bottom beam.

15. The scaffolding system of claim 13 , wherein, the connector elements are struts configured monolithically integral to the first top beam and the first bottom beam, the second top beam and the second bottom beam, the first top beam and the second top beam, and the first bottom beam and the second bottom beam.

16. The scaffolding system of claim 13 , wherein the first top beam, first bottom beam, second top beam, and second bottom beam are each independently configured to be straight or have a select curvature.

17. The scaffolding system of claim 13 , the distal end of the frame having a guide that restricts the movement of the first top beam relative to the first bottom beam, the second top beam relative to the second bottom beam, the first top beam relative to the second beam, and the first bottom beam relative to the second bottom beam when converting the frame from the collapsed state to the expanded state in vivo.

18. The scaffolding system of claim 13 , the central beam further comprising a graft port.

19. The scaffolding system of claim 13 , wherein ⊖ FS and ⊖ SS are each independently selected to range from about 0.5° to 31.5°.

20. The scaffolding system of claim 13 , wherein ⊖ FS and ⊖ SS are each independently selected to be about 1°, 2°, 3°, 4°, 5°, 6°, 7°, 8°, 9°, 10°, 11°, 12°, 13°, 14°, 15°, 16°, 17°, 18°, 19°, 20°, 21°, 22°, 23°, 24°, 25°, 26°, 27°, 28°, 29°, 30°, 31°, 32°, 33°, 34°, 35°, or any angle therein in increments of 0.1°.

Assignments (7)