IP Library Granted Patent US 11,299,930
Granted Patent B2
US 11,299,930 · App. 16/175,882 · Granted Apr 12, 2022

Slatted roller blind

Inventor: Wendell B. Colson (Weston, MA)
Assignee: Hunter Douglas Inc.
E06B9/34B29C65/02B29C65/48E06B9/386E06B9/68
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Quick Facts
Patent No.
US 11,299,930
App. No.
16/175,882
Granted
Apr 12, 2022
Kind
B2
Abstract

A roller blind is disclosed which provides horizontal slats for directional shading, enabling the application of a screen fabric which allows a greater portion of visible light to pass therethrough. The disclosed slatted roller blind is free from the usage of ladder cords and is simplistic in design. The disclosed slatted roller blind maintains a compact formation of a roller shade when retracted and has greater resistance to skewing along the longitudinal axis of the roller while being retracted. Furthermore, the disclosed slatted roller blind design is capable of being utilized as an outdoor or indoor blind.

Claims (28)

1. A method of shaping a slat of a covering for an architectural opening, comprising:

coupling at least two slats to a screen, said at least two slats spaced apart from one another to define a space between adjacent slats of said at least two slats;

coupling said screen to a roller;

rolling said screen and said at least two slats about said roller to mechanically conform a shape of said at least two slats to a radius of curvature defined at least partially by said roller and underlying portions of said screen and any underlying slats of said at least two slats; and

heating said roller, said screen, and said at least two slats after conforming said shape of said at least two slats to said radius of curvature defined at least partially by said roller and underlying portions of said screen and any underlying slats of said at least two slats.

2. The method of claim 1 , wherein said coupling at least two slats to a screen comprises coupling at least two slats having a rectangular profile to a screen.

3. The method of claim 1 , wherein said slats are formed from a material which retains said radius of curvature defined by said roller when said covering is in an extended position.

4. The method of claim 1 , wherein coupling at least two slats to a screen comprises coupling each of said at least two slats along an upper edge of said slat.

5. The method of claim 1 , wherein each slat includes an upper edge, a lower edge, and a width defined by said upper and lower edges, each of said at least two slats having the same width.

6. The method of claim 1 , further comprising applying an adhesive to said slats for coupling said slats to said screen.

7. The method of claim 1 , wherein said space between adjacent slats varies.

8. The method of claim 7 , wherein said space between adjacent slats progressively increases depending on a distance from a top of said covering.

9. The method of claim 1 , wherein said space between adjacent slats is uniform.

10. The method of claim 1 , wherein said slats are manufactured from a non-woven fabric.

11. The method of claim 1 , wherein said slats are manufactured from a thermoplastic.

12. A method of manufacturing a covering comprising:

coupling at least two slats to a screen, each of said at least two slats including a front face and a rear face, said rear faces being coupled to said screen;

coupling said screen to a roller;

rolling said screen and said at least two slats about said roller to mechanically conform a shape of said at least two slats to a radius of curvature defined at least partially by said roller and underlying portions of said screen and any underlying slats of said at least two slats; and

heating said roller, said screen, and said at least two slats after conforming said shape of said at least two slats to said radius of curvature defined at least partially by said roller and underlying portions of said screen and any underlying slats of said at least two slats.

13. The method of claim 12 , wherein each of said slats includes an upper edge, a lower edge, and a width defined by said upper and lower edges, each of said at least two slats having the same width.

14. The method of claim 12 , further comprising applying an adhesive to said slats for coupling said at least two slats to said screen.

15. The method of claim 12 , further comprising applying an adhesive to said rear face of each of said at least two slats for coupling said at least two slats to said screen.

16. The method of claim 12 , wherein said at least two slats are coupled to said screen spaced apart from one another to define a space between adjacent slats of said at least two slats.

17. The method of claim 12 , wherein said roller includes an axial length defined by opposing side edges of said roller and said screen includes a width defined by opposing side edges of said screen, said width of said screen being substantially equal to said length of said roller.

18. The method of claim 17 , wherein each of said slats include a length defined by opposing side edges of said slats, said length of said slats being substantially equal to said axial length of said roller.

19. The method of claim 12 , wherein, when in a retracted position, said screen and said at least two slats wound about the roller, form a spiral curve.

20. The method of claim 19 , wherein each slat defines a segment of said spiral curve so that said radius of curvature of each slat progressively changes between adjacent slats.

Assignments (2)
SECURITY INTEREST Recorded Feb 28, 2022
From: HUNTER DOUGLAS INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 059262/0937 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 31, 2018
From: COLSON, WENDELL B.
To: HUNTER DOUGLAS INC.
Reel/Frame 047363/0143 →
Continuity (4)
Continuation 15093873 · Apr 8, 2016
Continuation 13129808
Provisional Application 61199551 · Nov 18, 2008
Related Publication 20190119977A1 · Apr 25, 2019