IP Library Granted Patent US 10,851,613
Granted Patent B2
US 10,851,613 · App. 16/178,714 · Granted Dec 1, 2020

Two-part restriction element for large-bore downhole isolation tool and method

Inventors: Michael Wroblicky (Weatherford, TX); Kevin George (Cleburne, TX); Dennis Roessler (Fort Worth, TX); John Hardesty (Fort Worth, TX)
Assignee: GEODYNAMICS, INC.
E21B33/1208E21B33/1285E21B43/12E21B43/14
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Quick Facts
Patent No.
US 10,851,613
App. No.
16/178,714
Granted
Dec 1, 2020
Kind
B2
Abstract

A downhole isolation system for sealing a well, the downhole isolation system including a setting tool having an internal chamber; a first restriction element placed within the internal chamber; and a second restriction element placed within the internal chamber, separate from the first restriction element.

Claims (57)

1. A downhole isolation system for sealing a well with a large-bore plug, the downhole isolation system comprising:

a setting tool having an internal chamber defined by a reactionary sleeve and a mandrel of the setting tool;

a first restriction element entirely placed within the internal chamber of the setting tool; and

a second restriction element entirely placed within the internal chamber, separate from the first restriction element,

wherein the first restriction element includes a passage that extends throughout the first restriction element, and

wherein the second restriction element fits inside a first part of the passage.

2. The system of claim 1 , wherein an external diameter of the first restriction element is larger than an external diameter of the second restriction element.

3. The system of claim 1 , wherein the passage has the first part and a second part, the second part having a smaller diameter than the first part, and the second restriction element fits inside the first part, but not the second part.

4. The system of claim 1 , wherein the first restriction element comprises a flexible element located inside the passage and configured to allow the second restriction element to move one way only along the passage.

5. The system of claim 1 , further comprising: a biasing mechanism that exerts a force on the first restriction element.

6. The system of claim 1 , further comprising:

a large-bore plug attached to the setting tool.

7. The system of claim 1 , wherein the mandrel of the setting tool extends through a passage formed throughout the first restriction element and connects to the large-bore plug.

8. The system of claim 7 , wherein the second restriction element is placed between the mandrel and the reactionary sleeve.

9. A downhole isolation system for sealing a well, the downhole isolation system comprising:

a large-bore plug having a seat at an upstream end, wherein the large-bore plug does not include a mandrel so that a diameter of an inner bore of the large-bore plug is not limited by the mandrel;

a first restriction element configured to sit in the seat of the large-bore plug; and

a second restriction element configured to fit inside the first restriction element,

wherein the first restriction element includes a passage that extends throughout the first restriction element, and

wherein the second restriction element fits inside a first part of the passage.

10. The system of claim 9 , wherein an external diameter of the first restriction element is larger than an external diameter of the second restriction element.

11. The system of claim 9 , wherein the passage has the first part and a second part, the second part having a smaller diameter than the first part, and the second restriction element fits inside the first part, but not the second part.

12. The system of claim 9 , wherein the first restriction element comprises a flexible element located inside the passage and configured to allow the second restriction element to move one way only along the passage.

13. The system of claim 9 , further comprising:

a setting tool having an internal chamber,

wherein the first and second restriction elements fit inside the internal chamber.

14. The system of claim 13 , wherein the setting tool further comprises: a biasing mechanism that exerts a force on the first restriction element.

15. The system of claim 13 , wherein the setting tool includes a mandrel and a reactionary sleeve that define the internal chamber.

16. The system of claim 15 , wherein the mandrel of the setting tool extends through a passage formed throughout the first restriction element and connects to the large-bore plug.

17. The system of claim 16 , wherein the second restriction element is placed between the mandrel and the reactionary sleeve.

18. A method for plugging a well with a large-bore plug, the method comprising:

releasing a first restriction element from within an internal chamber of a setting tool;

releasing a second restriction element from within the internal chamber;

seating the first restriction element in a corresponding seat of the large-bore plug,

wherein the large-bore plug does not include a mandrel so that a diameter of an inner bore of the large-bore plug is not limited by the mandrel; and

seating the second restriction element within the first restriction element,

wherein the first restriction element includes a passage that extends throughout the first restriction element, and

wherein the second restriction element fits inside a first part of the passage.

19. The method of claim 18 , further comprising:

setting up the large-bore plug with the setting plug, before seating the first and second restriction elements.

20. The method of claim 18 , further comprising:

placing a mandrel of the setting tool through a passage of the first restriction element.

21. The method of claim 20 , further comprising:

placing the second restriction element inside the setting tool, between the mandrel and a reactionary sleeve.

22. The method of claim 21 , further comprising:

placing the mandrel through the large-bore plug.

23. The method of claim 22 , further comprising:

activating the setting tool to set up the large-bore plug.

24. The method of claim 23 , further comprising:

pulling the setting tool apart from the large-bore plug.

25. The method of claim 24 , further comprising:

increasing a pressure inside the well to seat the first and second restriction elements.

26. The method of claim 18 , further comprising:

flowing back the well to remove the first restriction element from the large-bore plug, wherein the second restriction element is trapped inside a passage of the first restriction element.

27. The method of claim 26 , further comprising:

trapping the first and second restriction elements inside the setting tool; and

retrieving the setting tool and the first and second restriction elements to the surface.

Assignments (3)
SECURITY INTEREST Recorded Jan 29, 2026
From: OIL STATES ENERGY SERVICES, L.L.C.; OIL STATES INDUSTRIES, INC.; GEODYNAMICS, INC.; TEMPRESS TECHNOLOGIES, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 074532/0194 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 16, 2021
From: OIL STATES INTERNATIONAL, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 055314/0482 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 18, 2018
From: WROBLICKY, MICHAEL; GEORGE, KEVIN; ROESSLER, DENNIS; HARDESTY, JOHN
To: GEODYNAMICS, INC.
Reel/Frame 047804/0494 →