IP Library Granted Patent US 11,018,028
Granted Patent B2
US 11,018,028 · App. 16/183,435 · Granted May 25, 2021

Method of applying conductive adhesive and manufacturing device using the same

Inventor: Min-Hsun Hsieh (Hsinchu, TW)
Assignee: Epistar Corporation
H01L21/4867H01L24/29H01L24/32H01L24/83B23K1/0016B23K3/0623H01L24/28H01L24/741H01L24/742H01L24/743H01L24/75H01L24/81H01L2224/11003H01L2224/1132H01L2224/13015H01L2224/27003H01L2224/2732H01L2224/29015H01L2224/32227H01L2224/7501H01L2224/756H01L2224/75743H01L2224/75745H01L2224/7615H01L2224/7617H01L2224/7665H01L2224/76151H01L2224/76821H01L2224/83851
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Quick Facts
Patent No.
US 11,018,028
App. No.
16/183,435
Granted
May 25, 2021
Kind
B2
Abstract

An applying method includes the following steps. Firstly, a conductive adhesive including a plurality of conductive particles and an insulating binder is provided. Then, a carrier plate is provided. Then, a patterned adhesive is formed on the carrier plate by the conductive adhesive, wherein the patterned adhesive includes a first transferring portion. Then, a manufacturing device including a needle is provided. Then, the needle of the manufacturing device is moved to contact the first transferring portion. Then, the transferring portion is transferred to a board by the manufacturing device.

Claims (31)

1. An applying method, comprises:

providing a conductive adhesive comprising a plurality of conductive particles and an insulating binder;

providing a carrier plate;

forming a patterned adhesive on the carrier plate by the conductive adhesive, wherein the patterned adhesive comprises a first transferring portion;

providing a manufacturing device comprising a needle;

moving the needle to contact the first transferring portion; and

transferring, by the manufacturing device, the first transferring portion to a board.

2. The applying method according to claim 1 , further comprises:

providing a screen plate having an opening, wherein the opening has an opening pattern with a shape which is the same as that of the patterned adhesive.

3. The applying method according to claim 1 , wherein the patterned adhesive comprises a second transferring portion adjacent to the first transferring portion.

4. The applying method according to claim 3 , wherein the first transferring portion comprises a first neck portion, and the second transferring portion comprises a second neck portion which connects to the first neck portion.

5. The applying method according to claim 3 , further comprising a connection portion, wherein the first transferring portion connects with the second transferring portion in the connection portion.

6. The applying method according to claim 5 , wherein the first transferring portion comprises a first edge and a second edge, and a distance between the first edge and the second edge gets smaller toward the connection portion.

7. The applying method according to claim 3 , wherein the first transferring portion has an amount which is the same as that of the second transferring portion.

8. The applying method according to claim 1 , wherein the patterned adhesive is configured to be provided in a linear arrangement.

9. The applying method according to claim 1 , wherein the manufacturing device comprises a plate and a capturing component disposed on the plate, wherein the capturing component comprises the needle, a base, elastic portion and a scraping portion.

10. The applying method according to claim 9 , wherein the needle is fixed to the base, and the elastic portion is disposed between the scraping portion and the base.

11. The applying method according to claim 9 , wherein in step of moving the needle to contact the first transferring portion further comprises:

driving the plate to move, such that the needle is corresponding to the first transferring portion; and

driving the plate to move, such that the needle contacts the first transferring portion.

12. The applying method according to claim 9 , wherein the board comprises a pad, and in step of transferring, by the manufacturing device, the first transferring portion to the board comprises:

driving the manufacturing device to be located above the board, such that first transferring portion captured by the capturing component is corresponding to the pad; and

pushing the scraping portion move downward, such that the scraping portion scrapes the first transferring portion from the needle.

13. An applying method, comprises:

providing a carrier plate;

forming a patterned adhesive on the carrier plate, wherein the patterned adhesive comprises a conductive adhesive, and has a first transferring portion and a second transferring portion;

providing a manufacturing device comprising a first needle and a second needle;

moving the first needle to contact the first transferring portion and the second needle to contact the second transferring portion; and

transferring the first transferring portion and the second transferring portion to a board.

14. The applying method according to claim 13 , wherein the conductive adhesive comprises a plurality of conductive particles and an adhesive insulating binder.

15. The applying method according to claim 14 , further comprising heating the first transferring portion and the second transferring portion to melt the plurality of conductive particles and to cure the insulating binder.

Assignments (2)
CHANGE OF NAME Recorded Apr 22, 2026
From: EPISTAR CORPORATION
To: ENNOSTAR CORPORATION
Reel/Frame 075513/0783 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 11, 2019
From: HSIEH, MIN-HSUN
To: EPISTAR CORPORATION
Reel/Frame 047967/0618 →