IP Library Granted Patent US 11,697,861
Granted Patent B2
US 11,697,861 · App. 16/185,973 · Granted Jul 11, 2023

Processes for preparing lithium carbonate

Inventors: Guy Bourassa (Québec, CA); Gary Pearse (Ottawa, CA); Stephen Charles Mackie (Peterborough, CA); Mykolas Gladkovas (Toronto, CA); Peter Symons (Williamsville, NY); J. David Genders (Elma, NY); Jean-François Magnan (Neuville, CA); Geneviève Clayton (Pierrefonds, CA)
Assignee: NEMASKA LITHIUM INC.
C22B26/12B01D61/422B01D61/445C01D7/07C22B3/44C22B4/02C25B1/14C25B1/16C25B9/19C25B9/70B01D2311/2684C01B2203/0283Y02E60/36
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Quick Facts
Patent No.
US 11,697,861
App. No.
16/185,973
Granted
Jul 11, 2023
Kind
B2
Abstract

There are provided processes comprising submitting an aqueous composition comprising lithium sulphate and/or bisulfate to an electrolysis or an electrodialysis for converting at least a portion of said sulphate into lithium hydroxide. During electrolysis or electrodialysis, the aqueous composition is at least substantially maintained at a pH having a value of about 1 to about 4; and converting said lithium hydroxide into lithium carbonate. Alternatively, lithium sulfate and/or lithium bisulfate can be submitted to a first electromembrane process that comprises a two-compartment membrane process for conversion of lithium sulfate and/or lithium bisulfate to lithium hydroxide, and obtaining a first lithium-reduced aqueous stream and a first lithium hydroxide-enriched aqueous stream; and submitting said first lithium-reduced aqueous stream to a second electromembrane process comprising a three-compartment membrane process to prepare at least a further portion of lithium hydroxide and obtaining a second lithium-reduced aqueous stream and a second lithium-hydroxide enriched aqueous stream.

Claims (20)

1. A process for preparing lithium carbonate, said process comprising:

submitting an aqueous composition comprising lithium sulphate to an electrolysis under conditions suitable for converting at least a portion of said lithium sulphate into lithium hydroxide, wherein during said electrolysis, said aqueous composition comprising lithium sulphate is at least substantially maintained at a pH having a value of about 1 to about 4; and

converting said lithium hydroxide into lithium carbonate by reacting said lithium hydroxide with carbon dioxide;

wherein said electrolysis is a monopolar membrane electrolysis process,

wherein said process is carried out in a three-compartment electrolysis cell comprising a central compartment, a cathodic compartment, and an anodic compartment, the cathodic compartment being separated from the central compartment by a cation exchange membrane, and the anodic compartment being separated from the central compartment by an anion exchange membrane, and

wherein said process is carried out_by introducing said aqueous composition comprising said lithium sulphate into the central compartment, an aqueous composition comprising lithium hydroxide into the cathodic compartment, and an aqueous composition comprising NH 3 into the anodic compartment.

2. The process of claim 1 , wherein during said electrolysis, said pH is at least substantially maintained at a value of about 2 to about 4.

3. The process of claim 1 , wherein during said electrolysis, said pH is at least substantially maintained at a value of about 2.

4. The process of claim 1 , wherein said process is carried out in a bipolar three-compartment membrane electrolysis cell.

5. The process of claim 1 , wherein said process is carried out by introducing an aqueous composition comprising sulphuric acid into the anodic compartment.

6. The process of claim 5 , wherein during said process said aqueous composition comprising lithium hydroxide is at least substantially maintained at a concentration of lithium hydroxide of about 35 to about 70 g/L.

7. The process of claim 5 , wherein during said process said aqueous composition comprising lithium hydroxide is at least substantially maintained at a concentration of lithium hydroxide of about 45 to about 65 g/L.

8. A process for preparing lithium carbonate, said process comprising:

submitting an aqueous composition comprising a lithium compound to an electrolysis under conditions suitable for converting at least a portion of said lithium compound into lithium hydroxide, and

converting said lithium hydroxide into lithium carbonate by reacting said lithium hydroxide with carbon dioxide;

wherein the electrolysis is a monopolar membrane electrolysis process,

wherein said process is carried out in a three-compartment electrolysis cell comprising a central compartment, a cathodic compartment and an anodic compartment, the cathodic compartment being separated from the central compartment by a cation exchange membrane, and the anodic compartment being separated from the central compartment by an anion exchange membrane, and

wherein said process is carried out by introducing said aqueous composition comprising said lithium compound into the central compartment, an aqueous composition comprising lithium hydroxide into the cathodic compartment, and an aqueous composition comprising NH 3 into the anodic compartment.

9. The process of claim 8 , wherein said aqueous composition comprising said lithium compound comprises lithium sulphate, lithium chloride, lithium fluoride, lithium carbonate, lithium bicarbonate, lithium acetate, lithium stearate or lithium citrate.

10. The process of claim 8 , wherein said aqueous composition comprising said lithium compound comprises lithium sulphate.

Assignments (8)
CHANGE OF ADDRESS FOR ASSIGNEE Recorded May 18, 2023
From: NEMASKA LITHIUM INC.
To: NEMASKA LITHIUM INC.
Reel/Frame 063903/0303 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 12, 2018
From: BOURASSA, GUY; PEARSE, GARY; MAGNAN, JEAN-FRANÇOIS
To: NEMASKA LITHIUM INC.
Reel/Frame 047470/0910 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 12, 2018
From: MACKIE, STEPHEN CHARLES; GLADKOVAS, MYKOLAS
To: SGS CANADA INC.
Reel/Frame 047471/0200 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 12, 2018
From: SGS CANADA INC.
To: NEMASKA LITHIUM INC.
Reel/Frame 047471/0314 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 12, 2018
From: CLAYTON, GENEVIÈVE
To: MET-CHEM CANADA INC.
Reel/Frame 047471/0594 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 12, 2018
From: MET-CHEM CANADA INC.
To: NEMASKA LITHIUM INC.
Reel/Frame 047472/0438 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 12, 2018
From: ELECTROSYNTHESIS COMPANY
To: NEMASKA LITHIUM INC.
Reel/Frame 047473/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 12, 2018
From: SYMONS, PETER; GENDERS, J. DAVID
To: ELECTROSYNTHESIS COMPANY
Reel/Frame 047500/0815 →
Continuity (3)
Continuation 15031746
Provisional Application 61894655 · Oct 23, 2013
Related Publication 20190345582A1 · Nov 14, 2019
Cited By (4)
US 12,275,650 US 12,606,456 US 12,636,593 US 12,709,785