IP Library Granted Patent US 10,591,121
Granted Patent B2
US 10,591,121 · App. 16/188,245 · Granted Mar 17, 2020

Recessed luminaire components for varying finishing section installations

Inventors: Grzegorz Wronski (Peachtree City, GA); Jared Michael Davis (Newnan, GA); Charles Richard Vasquez (Peachtree City, GA); Zhihong Lin (Shanghai, CN)
Assignee: Eaton Intelligent Power Limited
F21S8/026F21V21/047
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Quick Facts
Patent No.
US 10,591,121
App. No.
16/188,245
Granted
Mar 17, 2020
Kind
B2
Abstract

Recessed luminaire components include a lathing ring that is installed in a ceiling using fold-over tabs that are coupled to the lathing ring. The recessed luminaire components further include a rimless housing can and a plurality of flange clips that are removably coupled to the rimless housing can. The rimless housing can and flange clip assembly is installed in the ceiling fitted with the lathing ring. The recessed luminaire components also include a snap fit lathing ring that is configured to be coupled a housing instead of being coupled to the ceiling for an alternative installation. The snap fit lathing ring may include one or more snap tabs that are configured to engage corresponding notches in the housing.

Claims (61)

1. A lighting system comprising:

a lathing ring comprising:

a collar that defines an opening;

an outer flange that extends radially outward from an outer surface of the collar and comprising through holes formed therein; and

an inner flange that is disposed adjacent the outer flange and extending radially into the opening from an inner surface of the collar; and

one or more fold-over tabs coupled to the collar of the lathing ring and comprising one or more installation slots,

wherein the lathing ring is configured to be coupled to a ceiling such that the ceiling is disposed between the outer flange of the lathing ring and the one or more fold-over tabs.

2. The lighting system of claim 1 , wherein the inner flange of the lathing ring comprises a first set of notches and a second set of notches formed therein.

3. The lighting system of claim 2 :

wherein each of the second set of notches formed in the inner flange comprises:

a flange receiving notch formed in a bottom surface of the inner flange, and

a pass through notch formed in the inner flange and extending from a top surface of the inner flange to the flange receiving notch, and

wherein the pass through notch is disposed within the flange receiving notch.

4. The lighting system of claim 1 , further comprising:

a housing assembly comprising:

a rimmed recessed housing can that comprises a side wall that defines an inner cavity and an integral rim that that extends outward from a bottom edge of the side wall; and

one or more retention systems that are coupled to the rimmed recessed housing can and configured to mount the housing assembly in the ceiling fitted with the lathing ring,

wherein the housing assembly is disposed in the opening defined by the collar of the lathing ring such that the integral rim of the recessed housing can engages the inner flange of the lathing ring.

5. The lighting system of claim 4 :

wherein the one or more retention systems include a pawl assembly, and

wherein a first set of notches formed in the inner flange of the lathing ring allows the one or more retention systems coupled to the rimmed recessed housing can to pass therethrough.

6. The lighting system of claim 4 , wherein the one or more retention systems include springs.

7. The lighting system of claim 1 , further comprising:

a housing assembly comprising:

a rimless recessed housing can that comprises a side wall that extends from a top edge to a bottom edge and defines an inner cavity,

one or more flange clips coupled to the side wall of the rimless recessed housing can such that a flange of each flange clip extends outward from the bottom edge of the rimless recessed housing can; and

one or more retention systems that are coupled to the rimless recessed housing can and configured to securely mount the housing assembly in the ceiling,

wherein the housing assembly is disposed in the opening defined by the collar of the lathing ring such that the flange of each flange clip engages the inner flange of the lathing ring.

8. The lighting system of claim 7 :

wherein a flange receiving notch of a respective set of notches formed in the inner flange of the lathing ring receives the flange of each flange clip coupled to the rimless housing can to guide the installation of the rimless recessed housing can.

9. The lighting system of claim 7 , wherein the one or more flange clips are removably coupled to the side wall of the rimless recessed housing can using a snap fit mechanism.

10. The lighting system of claim 1 ,

wherein each fold-over tab comprises a coupling portion and a ceiling installation portion that has the one or more installation slots that are configured to receive installation fasteners therethrough to couple the lathing ring to the ceiling.

11. A lighting system comprising:

a housing assembly comprising:

a rimmed recessed housing can that comprises a side wall that defines an inner cavity and an integral rim that extends outward from a bottom edge of the side wall; and

a detachable flange ring comprising:

a body that extends between an inner edge that defines an opening and an outer edge, wherein the body comprises:

a base; and

a flange that is disposed adjacent to and below the base;

wherein the detachable flange ring is configured to be removably coupled to the rimmed recessed housing can such that the flange of the detachable flange ring extends outward from the integral rim of the recessed housing can to form an extension of the integral rim.

12. The lighting system of claim 11 , wherein when the detachable flange ring is removably coupled to the rimmed recessed housing can: the detachable flange ring is disposed around the side wall of the rimmed recessed housing can, the base of the detachable flange ring rests on the integral rim of the rimmed recessed housing can, and the flange of the detachable flange ring is substantially flush with the integral rim of the rimmed recessed housing can.

13. The lighting system of claim 11 , wherein the rimmed recessed housing can comprises a locking projection formed on the side wall and disposed adjacent to and above the integral rim of the rimmed recessed housing can.

14. The lighting system of claim 11 , wherein the base of the detachable flange ring comprises a notch formed therein, wherein the notch extends from the inner edge towards the outer edge.

15. The lighting system of claim 14 :

wherein the notch is configured to allow a locking projection on the side wall of the rimmed recessed housing can to pass therethrough to removably couple the detachable flange ring to the rimmed recessed housing can such that the base of the detachable flange ring rests on the integral rim of the rimmed recessed housing can and the flange of the detachable flange ring is substantially flush with and extends out from the integral rim of the rimmed recessed housing can.

16. The lighting system of claim 11 , wherein the housing assembly further comprises one or more retention systems that are coupled to the rimmed recessed housing can and configured to securely mount the housing assembly in a ceiling.

17. The lighting system of claim 16 , wherein the one or more retention systems include one of a pawl assembly and a spring.

18. A lighting system comprising:

a lathing ring comprising:

an inner collar, the inner collar comprising a plurality of wall sections that are detached from each other, and one or more snap tabs disposed between adjacent wall sections of the plurality of wall sections,

an outer collar disposed outside the inner collar and at least partially surrounding the inner collar;

a groove formed between the inner collar and the outer collar;

an outer flange that extends radially outward from the outer collar and comprising perforations; and

an inner flange that extends radially inward from the inner collar.

19. The lighting system of claim 18 , further comprising: a housing comprising a side wall that defines an opening and a flange that extends radially into the opening from an inner surface of the side wall, wherein the flange comprises one or more notches.

20. The lighting system of claim 19 :

wherein each snap tab of the lathing ring comprises a planar portion having a coupling aperture and an angled flange disposed at an end of the planar portion,

wherein the lathing ring is coupled to the housing such that:

a bottom edge of the housing is disposed in the groove formed between the inner collar and the outer collar, and

the angled flange of each snap tab of the lathing ring engages respective notches formed in the flange of the housing.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 12, 2020
From: EATON INTELLIGENT POWER LIMITED
To: SIGNIFY HOLDING B.V.
Reel/Frame 052633/0158 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 27, 2019
From: WRONSKI, GRZEGORZ; DAVIS, JARED MICHAEL; LIN, ZHIHONG; VASQUEZ, CHARLES RICHARD
To: COOPER TECHNOLOGIES COMPANY
Reel/Frame 050175/0033 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 26, 2019
From: COOPER TECHNOLOGIES COMPANY
To: EATON INTELLIGENT POWER LIMITED
Reel/Frame 050167/0150 →