IP Library Granted Patent US 10,551,891
Granted Patent B2
US 10,551,891 · App. 16/195,430 · Granted Feb 4, 2020

Smart cord reel

Inventors: John Alford (Kenosha, WI); Mark Schwartz (Wauconda, IL); Chris Hinojosa (Winthrop Harbor, IL)
Assignee: Konnectronix, Inc.
G06F1/26B65H63/00B65H63/036B65H75/00B65H75/406B65H75/48G01R31/021H02G11/02B65H2701/3919
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Quick Facts
Patent No.
US 10,551,891
App. No.
16/195,430
Granted
Feb 4, 2020
Kind
B2
Abstract

A smart cord reel cable including at least one sensor for measuring cord or cord reel usage, a memory for receiving sensor input to create usage records, and a processor for analyzing the usage records to provide information for maintenance status indication and/or usage analytics.

Claims (12)

1. A smart cord reel system including a maintenance prediction mechanism for anticipating and predicting the need for replacement, the system comprising:

a) a cord reel assembly, including a housing having a spool and a retractable cord segment that is retracted and extended from the housing, a first sensor for measuring each complete rotation of the spool within the housing and a second sensor for measuring the voltage of the cord;

b) at least one memory located within the cord reel assembly for receiving an input from the first sensor correlating to each complete rotation of the spool within the housing and keeping count of the sum of such rotations and receiving an input from the second sensor representative of at least one of the electrical resistance of the cord, the voltage level of the cord or the current received through the cord; and

c) a processor electrically connected to the at least one memory for comparing the sum of rotations for the electric cord reel assembly against limits and providing a status signal therefrom to indicate whether the replacement of the electric cord reel assembly is required, and the processor further connected to the at least one memory for comparing the input from the second sensor representative of the electrical resistance of the cord against limits stored in memory and generating a status signal therefrom to indicate whether replacement of at least a portion of the cord reel assembly is required prior to occurrence of a malfunction.

2. A smart cord reel system including a maintenance prediction mechanism for anticipating and predicting the need for replacement, the system comprising:

a) a cord reel assembly, including a housing having a spool and a cord that is retracted and extended from the cord, and at least a first sensor;

b) at least one memory and a clock connected thereto located within the cord reel assembly for receiving an input from the first sensor correlating to each complete rotation of the spool within the housing and keeping count of the sum of such rotations; and

c) a processor electrically connected to the at least one memory for receiving data representative of rotations for the cord reel assembly, and generating usage analytic records therefrom to indicate whether replacement of at least a portion of the cord reel assembly is required prior to occurrence of a malfunction.

3. A smart cord reel system including a mechanism for delivering usage analytic records related to electronic devices attached thereto, the system comprising:

a) a cord reel assembly, including a housing having a spool and a retractable cord segment that is retracted and extended from the cord, and sensor;

b) at least one memory located within the cord reel assembly for receiving an input from the sensor correlating to at least one of i) rotation of the spool within the housing; ii) the voltage within the cord; iii) the resistance within the cord; or iv) the amperage flow within the cord; and

c) a processor electrically connected to the at least one memory for receiving data representative of the input from the sensor, and generating usage analytic records therefrom to indicate whether replacement of at least a portion of the cord reel assembly is required prior to occurrence of a malfunction.

Assignments (5)
RELEASE OF SECURITY INTEREST Recorded Oct 23, 2025
From: HSBC BANK USA, NATIONAL ASSOCIATION, AS AGENT
To: ASTRONICS CONNECTIVITY SYSTEMS & CERTIFICATION CORP.; ASTRONICS AEROSAT CORPORATION; ASTRONICS CORPORATION; PECO, INC.; ASTRONICS ADVANCED ELECTRONIC SYSTEMS CORP.; ASTRONICS TEST SYSTEMS INC.; DIAGNOSYS INC.; LUMINESCENT SYSTEMS, INC.
Reel/Frame 073227/0325 →
RELEASE OF SECURITY INTEREST Recorded Jul 12, 2024
From: GREAT ROCK CAPITAL PARTNERS MANAGEMENT, LLC
To: ASTRONICS AEROSAT CORPORATION; ASTRONICS CONNECTIVITY SYSTEMS & CERTIFICATION CORP.; PECO, INC.; ASTRONICS ADVANCED ELECTRONIC SYSTEMS CORP.; ASTRONICS CORPORATION; ASTRONICS TEST SYSTEMS INC.; DIAGNOSYS INC.; LUMINESCENT SYSTEMS, INC.
Reel/Frame 068311/0747 →
SECURITY INTEREST Recorded Jan 20, 2023
From: ASTRONICS CUSTOM CONTROL CONCEPTS INC.; ASTRONICS DME LLC; ASTRONICS CORPORATION; LUMINESCENT SYSTEMS, INC.; ASTRONICS TEST SYSTEMS INC.; ASTRONICS ADVANCED ELECTRONIC SYSTEMS CORP.; ASTRONICS CONNECTIVITY SYSTEMS & CERTIFICATION CORP.; ASTRONICS AEROSAT CORPORATION; PECO, INC.; DIAGNOSYS INC.
To: GREAT ROCK CAPITAL MANAGEMENT, LLC
Reel/Frame 062444/0836 →
SECURITY INTEREST Recorded Jan 20, 2023
From: ASTRONICS AEROSTAT CORPORATION; ASTRONICS CONNECTIVITY SYSTEMS & CERTIFICATION CORP.; ASTRONICS CORPORATION; PECO, INC.; ASTRONICS ADVANCED ELECTRONICS SYSTEMS CORP.; ASTRONICS TEST SYSTEMS INC.; DIAGNOSYS INC.; LUMINESCENT SYSTEMS, INC.
To: HSBC BANK USA, NATIONAL ASSOCIATION, AS AGENT
Reel/Frame 062445/0342 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 27, 2019
From: ALFORD, JOHN; SCHWARTZ, MARK; HINOJOSA, CHRIS
To: KONNECTRONIX, INC.
Reel/Frame 051434/0300 →
Continuity (4)
Continuation 15616647 · Jun 7, 2017
Continuation In Part 15175822 · Jun 7, 2016
Provisional Application 62346904 · Jun 7, 2016
Related Publication 20190086976A1 · Mar 21, 2019