IP Library Granted Patent US 10,641,153
Granted Patent B1
US 10,641,153 · App. 16/199,421 · Granted May 5, 2020

Exhaust after-treatment system having an oxidation component bypass for low temperature SCR

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,641,153
App. No.
16/199,421
Granted
May 5, 2020
Kind
B1
Abstract

An exhaust after-treatment system that is configured to treat an exhaust produced by an engine, and includes a bypass passage including an inlet for receiving an amount of the exhaust from an exhaust passage. A first exhaust treatment component is located within the bypass passage, and a valve is located proximate the bypass passage that is configured to control the amount of the exhaust that enters the inlet of the bypass passage. A second exhaust treatment component is located in the exhaust passage downstream from the inlet of the bypass passage, wherein an outlet of the bypass passage communicates the exhaust treated by the first exhaust treatment component back to the exhaust passage at a location that is downstream from the second exhaust treatment component such that the exhaust treated by the first exhaust treatment component does not interact with the second exhaust treatment component.

Claims (52)

1. An exhaust after-treatment system that is configured to treat an exhaust produced by an engine, the system comprising:

an exhaust passage for carrying the exhaust produced by the engine;

a bypass passage including an inlet for receiving an amount of the exhaust from the exhaust passage;

a first exhaust treatment component located within the bypass passage;

a valve located proximate the bypass passage that is configured to control the amount of the exhaust that enters the inlet of the bypass passage; and

a second exhaust treatment component located in the exhaust passage downstream from the inlet of the bypass passage,

wherein an outlet of the bypass passage communicates the exhaust treated by the first exhaust treatment component back to the exhaust passage at a location that is downstream from the second exhaust treatment component, the exhaust treated by the first exhaust treatment component does not interact with the second exhaust treatment component wherein the outlet includes a length that is greater than a length of the second exhaust treatment component, and extends co-axially with the exhaust passage and through a center of and outward from the second exhaust treatment component.

2. The system according to claim 1 , further comprising an injector configured to dose an exhaust treatment fluid into the exhaust passage, the injector only being located at a single location that is positioned upstream of the bypass passage.

3. The system according to claim 1 , further comprising a third exhaust treatment component and a fourth exhaust treatment component in the exhaust passage and located downstream from the second exhaust treatment component.

4. The system according to claim 1 , wherein the valve is passively controlled or actively controlled.

5. The system according to claim 4 , further comprising a controller that is configured to actively control the valve.

6. An exhaust after-treatment system that is configured to treat an exhaust produced by an engine, the system comprising:

an exhaust passage for carrying the exhaust produced by the engine;

a bypass passage including an inlet for receiving an amount of the exhaust from the exhaust passage;

a first exhaust treatment component located within the bypass passage;

a valve located proximate the bypass passage that is configured to control the amount of the exhaust that enters the inlet of the bypass passage; and

a second exhaust treatment component located in the exhaust passage downstream from the inlet of the bypass passage,

wherein an outlet of the bypass communicates the exhaust treated by the first exhaust treatment component back to the exhaust passage at a location that is downstream from the second exhaust treatment component, the exhaust treated by the first exhaust treatment component does not interact with the second exhaust treatment component, the exhaust after-treatment system further comprising a canister in communication with the exhaust passage,

wherein the canister houses an entirety of the bypass passage, the first exhaust treatment component located within the bypass passage, the valve located proximate the bypass passage, and the second exhaust treatment component located downstream from the inlet of the bypass passage.

7. The system according to claim 6 , wherein the outlet includes a length that is greater than a length of the second exhaust treatment component, and extends co-axially with the exhaust passage and through a center of and outward from the second exhaust treatment component.

8. An exhaust after-treatment system that is configured to treat an exhaust produced by an engine, the system comprising:

an exhaust passage for carrying the exhaust produced by the engine;

a bypass passage including an inlet for receiving an amount of the exhaust from the exhaust passage;

a first selective catalytic reduction (SCR) component located within the bypass passage;

a valve located proximate the bypass passage that is configured to control the amount of the exhaust that enters the inlet of the bypass passage, and always permit an amount of the exhaust to pass through the valve downstream from the inlet of the bypass passage;

an injector configured to dose an exhaust treatment fluid into the exhaust passage, the injector only being located at a single location that is positioned upstream of the bypass passage;

an oxidation exhaust treatment component located in the exhaust passage downstream from the inlet of the bypass passage; and

a second SCR component located downstream from the oxidation exhaust treatment component,

wherein an outlet of the bypass passage communicates the exhaust treated by the first SCR component back to the exhaust passage at a location that is downstream from the oxidation exhaust treatment component and upstream from the second SCR component, wherein the exhaust treated by the first SCR component does not interact with the oxidation exhaust treatment component, wherein the outlet includes a length that is greater than a length of the oxidation exhaust treatment component, and extends co-axially with the exhaust passage and through a center of and outward from the oxidation exhaust treatment component.

9. The system according to claim 8 , further comprising a particulate filter located downstream from the oxidation exhaust treatment component and upstream from the second SCR component, and a slip catalyst located downstream from the second SCR component.

10. The system according to claim 8 , further comprising a controller that is configured to actively control the valve.

11. An exhaust after-treatment system that is configured to treat an exhaust produced by an engine, the system comprising:

an exhaust passage for carrying the exhaust produced by the engine;

a bypass passage including an inlet for receiving an amount of the exhaust from the exhaust passage;

a first selective catalytic reduction (SCR) component located within the bypass passage;

a valve located proximate the bypass passage that is configured to control the amount of the exhaust that enters the inlet of the bypass passage, and always permit an amount of the exhaust to pass through the valve downstream from the inlet of the bypass passage;

an injector configured to dose an exhaust treatment fluid into the exhaust passage, the injector only being located at a single location that is positioned upstream of the bypass passage;

an oxidation exhaust treatment component located in the exhaust passage downstream from the inlet of the bypass passage; and

a second SCR component located downstream from the oxidation exhaust treatment component,

wherein an outlet of the bypass passage communicates the exhaust treated by the first SCR component back to the exhaust passage at a location that is downstream from the oxidation exhaust treatment component and upstream from the second SCR component, wherein the exhaust treated by the first SCR component does not interact with the oxidation exhaust treatment component, the exhaust after-treatment system further comprising a canister in communication with the exhaust passage,

wherein the canister houses an entirety of the bypass passage, the first SCR component located within the bypass passage, the valve located proximate the bypass passage, and the oxidation exhaust treatment component located downstream from the inlet of the bypass passage.

12. The system according to claim 11 , wherein the outlet includes a length that is greater than a length of the oxidation exhaust treatment component, and extends co-axially with the exhaust passage and through a center of and outward from the oxidation exhaust treatment component.

13. An exhaust after-treatment system that is configured to treat an exhaust produced by an engine, the system comprising:

an exhaust passage for carrying the exhaust produced by the engine;

a canister in communication with the exhaust passage;

a bypass passage entirely provided in the canister, the bypass passage including an inlet for receiving an amount of the exhaust that enters the canister from the exhaust passage;

a first selective catalytic reduction (SCR) component located within the bypass passage;

a valve located in the canister proximate the bypass passage that is configured to control the amount of the exhaust that enters the inlet of the bypass passage, and always permit an amount of the exhaust to pass through the valve downstream from the inlet of the bypass passage;

an injector configured to dose an exhaust treatment fluid into the exhaust passage at a single location that is positioned upstream of the canister;

an oxidation exhaust treatment component located in the canister downstream from the inlet of the bypass passage; and

a second SCR component located in the canister downstream from the oxidation exhaust treatment component,

wherein an outlet of the bypass passage communicates the exhaust treated by the first SCR component back to a location in the canister that is downstream from the oxidation exhaust treatment component and upstream from the second SCR component, wherein the exhaust treated by the first SCR component does not interact with the oxidation exhaust treatment component.

Assignments (8)
CHANGE OF NAME Recorded Aug 20, 2025
From: TENNECO AUTOMOTIVE OPERATING COMPANY INC.
To: TENNECO AUTOMOTIVE OPERATING COMPANY LLC
Reel/Frame 072553/0215 →
PATENT SECURITY AGREEMENT (ABL) Recorded Apr 7, 2023
From: TENNECO INC.; DRIV AUTOMOTIVE INC.; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL WORLD WIDE LLC; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 063268/0506 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS (FIRST LIEN) Recorded Nov 22, 2022
From: DRIV AUTOMOTIVE INC.; FEDERAL-MOGUL CHASSIS LLC; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL WORLD WIDE LLC; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; TENNECO INC.; THE PULLMAN COMPANY
To: CITIBANK, N.A., AS COLLATERAL AGENT
Reel/Frame 061989/0689 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 061975/0031 →
RELEASE OF SECURITY INTEREST Recorded Nov 19, 2022
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
Reel/Frame 061971/0156 →
SECURITY AGREEMENT Recorded Mar 17, 2021
From: TENNECO INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 055626/0065 →
SECURITY AGREEMENT Recorded Dec 1, 2020
From: TENNECO INC.; THE PULLMAN COMPANY; FEDERAL-MOGUL IGNITION LLC; FEDERAL-MOGUL POWERTRAIN LLC; FEDERAL-MOGUL PRODUCTS US LLC; FEDERAL-MOGUL MOTORPARTS LLC; FEDERAL-MOGUL WORLD WIDE LLC; FEDERAL-MOGUL CHASSIS LLC; DRIV AUTOMOTIVE INC.; TENNECO AUTOMOTIVE OPERATING COMPANY INC.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 054555/0592 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 26, 2018
From: HARRIS, THOMAS M., MR.
To: TENNECO AUTOMOTIVE OPERATING COMPANY INC.
Reel/Frame 047579/0195 →