IP Library Granted Patent US 10,435,884
Granted Patent B2
US 10,435,884 · App. 16/202,434 · Granted Oct 8, 2019

Insulation batt

Inventors: Greg Sollie (Sharpsburg, GA); William Grosskopf (Greenville, SC); Jorge Paez (Auburn, AL)
Assignee: Pratt Corrugated Holdings, Inc.
E04B1/767E04B1/7608E04B1/7654E04B1/80
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Quick Facts
Patent No.
US 10,435,884
App. No.
16/202,434
Granted
Oct 8, 2019
Kind
B2
Abstract

A method of assembling an insulation batt includes coupling a first stiffening layer to an insulation layer; coupling a second stiffening layer to the insulation layer; and compressing the insulation layer between the first stiffening layer and the second stiffening layer. The method can further include stacking a plurality of compressed insulation batts; and placing a strap around the plurality of compressed insulation batts.

Claims (26)

1. A method of assembling an insulation batt comprising:

coupling a first stiffening layer to an insulation layer;

coupling a second stiffening layer to the insulation layer, a connector coupling the first stiffening layer to the second stiffening layer, a lengthwise crease defined between the connector and the first stiffening layer;

compressing the insulation layer between the first stiffening layer and the second stiffening layer; and

cutting a plurality of slots into the connector to define a plurality of mounting tabs, at least one slot of the plurality of slots terminating at the lengthwise crease.

2. The method of claim 1 , further comprising:

stacking a plurality of compressed insulation batts; and

placing a strap around the plurality of compressed insulation batts.

3. The method of claim 1 , wherein the insulation batt comprises a blank comprising the first stiffening layer and the second stiffening layer, the method further comprising coupling a first back panel and a second back panel of the blank to form the second stiffening layer.

4. The method of claim 1 , wherein coupling the first stiffening layer to the insulation layer comprises adhering the first stiffening layer to the insulation layer, and wherein coupling the second stiffening layer to the insulation layer comprises adhering the second stiffening layer to the insulation layer.

5. The method of claim 1 , further comprising covering a lateral edge of the insulation layer with the connector.

6. The method of claim 1 , wherein the plurality of mounting tabs extend from a lateral edge of the first stiffening layer.

7. The method of claim 6 , wherein the lateral edge of the first stiffening layer is defined by the lengthwise crease.

8. The method of claim 1 , wherein compressing the insulation layer between the first stiffening layer and the second stiffening layer comprises folding a first elongated connection panel relative to a second elongated connection panel, the first elongated connection panel attached to the first stiffening layer, the second elongated connection panel attached to the second stiffening layer, the first elongated connection panel and the second elongated connection panel comprised by the connector.

9. The method of claim 1 , further comprising folding a lever arm over the second stiffening layer, the lever arm attached to the first stiffening layer by a hinge.

10. The method of claim 9 , further comprising adhering the lever arm to the second stiffening layer to maintain the insulation batt in a collapsed configuration.

11. The method of claim 1 , further comprising folding a first mounting tab of the plurality of mounting tabs about the lengthwise crease relative to the first stiffening layer.

12. The method of claim 1 , wherein:

the lengthwise crease is a first lengthwise crease;

the connector comprises a first elongated connection panel and a second elongated connection panel;

a second lengthwise crease is defined between the first elongated connection panel and the second elongated connection panel; and

at least one slot of the plurality of slots terminates at the second lengthwise crease.

13. The method of claim 12 , wherein:

the first elongated connection panel is coupled to the first stiffening layer by the first lengthwise crease; and

the second elongated connection panel is coupled to the second stiffening layer by a third lengthwise crease.

14. The method of claim 13 , wherein the second lengthwise crease is defined between the first lengthwise crease and the third lengthwise crease.

Assignments (1)
AMENDED AND RESTATED GRANT OF SECURITY INTEREST Recorded Dec 17, 2021
From: PRATT CORRUGATED HOLDINGS, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 058556/0898 →
Continuity (4)
Division 16164936 · Oct 19, 2018
Continuation 15892907 · Feb 9, 2018
Division 15239305 · Aug 17, 2016
Related Publication 20190093342A1 · Mar 28, 2019
Cited By (1)
US 12,226,982