Vehicle wash control system
A vehicle wash control system for controlling the amount of wash product applied to a vehicle based on environmental or other conditions, sensed locally or controlled/sensed remotely. The vehicle wash control system generally includes one or more electronic control valves that may be controlled by a control unit that receives inputs from a sensor or remotely which adjusts the flow of wash products responsive to the inputs.
1. A method of washing a vehicle in a vehicle wash system, wherein the vehicle wash system is comprised of a first product supply of a first wash component, a first control valve fluidly connected to the first product supply, a product dispenser fluidly connected to the first control valve, wherein the product dispenser is positioned within the vehicle wash system and wherein the product dispenser is configured to dispense the first wash component upon a vehicle in the vehicle wash system, a flow rate sensor that measures a real-time flow rate of the first wash component, and a control unit coupled to the first control valve and having an input for receiving a signal corresponding to at least one variable affecting vehicle wash effectiveness, wherein the control unit is in communication with the flow rate sensor, wherein the control unit is configured to calculate a desired flow rate of the first wash component delivered to the product dispenser and a duty cycle of the first control valve based at least partially on the at least one variable, wherein the control unit is further configured to control the flow rate of the first wash component by varying the duty cycle of the first control valve based on the desired flow rate and the real-time flow rate of the first wash component measured by the flow rate sensor, wherein the method is comprised of:
providing the first wash component under pressure to the first control valve;
receiving, at the control unit, the signal corresponding to at least one variable affecting vehicle wash effectiveness;
sending a control signal from the control unit to the first control valve to control a flow rate of the first wash component in the vehicle wash system based on the at least one variable, wherein the control signal has a duty cycle that varies based at least in part on the at least one variable; and
dispensing the first wash component upon the vehicle with the product dispenser.
2. The method of claim 1 , further comprising changing the flow rate substantially in real time based on the at least one variable.
3. The method of claim 1 , wherein the first control valve comprises an electronic control valve.
4. The method of claim 1 , wherein the at least one variable comprises a sensed environmental condition.
5. The method of claim 1 , wherein the at least one variable comprises an environmental condition received from a remote source.
6. The method of claim 1 , wherein the at least one variable comprises a sensed chemical condition.
7. The method of claim 1 , wherein the at least one variable comprises a sensed vehicle condition.
8. The method of claim 1 , wherein the at least one variable comprises a velocity of the vehicle in the vehicle wash system.
9. The method of claim 1 , wherein the at least one variable comprises a speed of a vehicle conveyor in the vehicle wash system.
10. The method of claim 1 , wherein the variable comprises a signal representing temperature, humidity, precipitation, geographic location, soil composition, time of day, or time of year.
11. A method of washing a vehicle in a vehicle wash system, wherein the vehicle wash system is comprised of a first product supply of a first wash component, a first control valve fluidly connected to the first product supply, a product dispenser fluidly connected to the first control valve, wherein the product dispenser is positioned within the vehicle wash system and wherein the product dispenser is configured to dispense the first wash component upon a vehicle in the vehicle wash system, a flow rate sensor that measures a real-time flow rate of the first wash component, and a control unit coupled to the first control valve and having an input for receiving a signal corresponding to at least one variable affecting vehicle wash effectiveness, wherein the control unit is in communication with the flow rate sensor, wherein the control unit is configured to calculate a desired flow rate of the first wash component delivered to the product dispenser and a duty cycle of the first control valve based at least partially on the at least one variable, wherein the control unit is further configured to control the flow rate of the first wash component by varying the duty cycle of the first control valve based on the desired flow rate and the real-time flow rate of the first wash component measured by the flow rate sensor, wherein the method is comprised of:
receiving the vehicle within the vehicle wash system;
receiving, at the control unit, the signal corresponding to at least one variable affecting vehicle wash effectiveness;
sending a control signal from the control unit to the first control valve to control a flow rate of the first wash component in the vehicle wash system based on the at least one variable, wherein the control signal has a duty cycle that varies based at least in part on the at least one variable; and
dispensing the first wash component upon the vehicle with the product dispenser.
12. The method of claim 11 , further comprising changing the flow rate substantially in real time based on the at least one variable.
13. The method of claim 11 , wherein the first control valve comprises an electronic control valve.
14. The method of claim 11 , wherein the at least one variable comprises a sensed environmental condition.
15. The method of claim 11 , wherein the at least one variable comprises an environmental condition received from a remote source.
16. The method of claim 11 , wherein the at least one variable comprises a sensed chemical condition.
17. The method of claim 11 , wherein the at least one variable comprises a sensed vehicle condition.
18. The method of claim 11 , wherein the at least one variable comprises a velocity of the vehicle in the vehicle wash system.
19. The method of claim 11 , wherein the at least one variable comprises a speed of a vehicle conveyor in the vehicle wash system.
20. The method of claim 11 , wherein the variable comprises a signal representing temperature, humidity, precipitation, geographic location, soil composition, time of day, or time of year.