IP Library Granted Patent US 10,957,539
Granted Patent B2
US 10,957,539 · App. 16/207,855 · Granted Mar 23, 2021

Method for bonding by direct adhesion

Inventors: Frank Fournel (Villard-Bonnot, FR); Vincent Larrey (La Murette, FR); Christophe Morales (Saint Pierre de Mesage, FR); Marwan Tedjini (Fontaine, FR)
Assignee: Commissariat a l'energie atomique et aux energies alternatives
H01L21/187H01L21/2007H01L21/67092
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Quick Facts
Patent No.
US 10,957,539
App. No.
16/207,855
Granted
Mar 23, 2021
Kind
B2
Abstract

A process includes the successive steps of: a) providing first and second substrates, each including a first surface and an opposite, second surface, lateral edges connecting the first and second surfaces, b) bonding the first substrate to the second substrate by direct bonding with the first surfaces of the first and second substrates so as to form a bonding interface (IC), and making the lateral edges of the first and second substrates hydrophobic on either side of the bonding interface (IC).

Claims (27)

1. A process for attaching a first substrate to a second substrate by direct bonding, the process comprising:

a) providing the first and second substrates, each comprising:

a first surface and an opposite, second surface, and

lateral edges connecting the first and second surfaces;

b) bonding the first substrate to the second substrate by direct bonding with the first surfaces of the first and second substrates so as to form a bonding interface (IC); and

c) making, after the bonding, the lateral edges of the first and second substrates hydrophobic on either side of the bonding interface (IC).

2. The process according to claim 1 , wherein c) is carried out by forming a layer on the lateral edges of the first and second substrates on either side of the bonding interface (IC), said layer being produced in a hydrophobic material.

3. The process according to claim 2 , wherein the hydrophobic material is selected from paraffin wax or a fluorinated coating.

4. The process according to claim 1 , wherein c) is carried out by applying a hydrophobic treatment to the lateral edges of the first and second substrates on either side of the bonding interface (IC).

5. The process according to claim 4 , wherein the hydrophobic treatment is a chemical treatment applied by an acid solution or acid vapour.

6. The process according to claim 4 , wherein the hydrophobic treatment is a surface treatment applied by a plasma.

7. The process according to claim 1 , wherein b) is followed by applying a heat treatment to the bonded first and second substrates, the heat treatment being carried out at a temperature of between 100° C. and 300° C.

8. A process for attaching a first substrate to a second substrate by direct bonding, the process comprising:

a) providing the first and second substrates, each comprising:

a first surface and an opposite, second surface, and

lateral edges connecting the first and second surfaces;

b) bonding the first substrate to the second substrate by direct bonding with the first surfaces of the first and second substrates so as to form a bonding interface (IC), wherein b) is carried out at a temperature of between 20° C. and 30° C.; and

c) making the lateral edges of the first and second substrates hydrophobic on either side of the bonding, interface (IC).

9. The process according to claim 1 , wherein c) is carried out subsequent to b), after a waiting time of less than six hours.

10. The process according to claim 1 , wherein the lateral edges of the first and second substrates provided in a) are produced in a material selected from Si, Ge, a silicon oxide, SiC, a III-V material, a II-VI material.

11. The process according to claim 4 , wherein the hydrophobic treatment is a surface treatment applied by a fluorine-based plasma.

12. The process according to claim 1 , wherein c) is carried out subsequent to b), after a waiting time of less than one hour.

13. The process according to claim 1 , wherein c) is carried out subsequent to b), after a waiting time of less than 15 minutes.

14. The process according to claim 1 , wherein the bonding in b) is hydrophilic bonding.

15. A process for attaching a first substrate to a second substrate by direct bonding, the first and second substrates each including a first surface and an opposite, second surface, and lateral edges connecting the first and second surfaces, the process comprising:

bonding the first substrate to the second substrate by direct bonding with the first surfaces of the first and second substrates so as to form a bonding interface (IC); and

making, after the bonding, the lateral edges of the first and second substrates hydrophobic on either side of the bonding interface (IC).

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 30, 2019
From: FOURNEL, FRANK; LARREY, VINCENT; MORALES, CHRISTOPHE; TEDJINI, MARWAN
To: COMMISSARIAT A L'ENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES
Reel/Frame 048184/0672 →
Priority Claims (1)
FR 17 61828 · Dec 8, 2017 · national
Continuity (1)
Related Publication 20190214259A1 · Jul 11, 2019