IP Library Granted Patent US 10,418,774
Granted Patent B2
US 10,418,774 · App. 16/208,111 · Granted Sep 17, 2019

Spectrally multiplexing diode pump modules to improve brightness

Inventors: David Martin Hemenway (Beaverton, OR); David C. Dawson (Brush Prairie, WA); Wolfram Urbanek (Camas, WA); Roger L. Farrow (Vancouver, WA); Dahv A. V. Kliner (Portland, OR)
Assignee: nLIGHT, Inc.
H01S3/094096G02B6/03638G02B27/141G02B27/146H01S3/067H01S3/06754H01S3/0941H01S3/09415H01S3/094003H01S3/094007H01S3/094053H01S3/10007H01S3/1022H01S3/10023H01S3/10038H01S3/1618H01S3/2308H01S5/02284H01S5/02288H01S5/02469H01S5/141H01S5/4012H01S5/4087G02B6/4296H01S2301/04
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Quick Facts
Patent No.
US 10,418,774
App. No.
16/208,111
Granted
Sep 17, 2019
Kind
B2
Abstract

A method of spectrally multiplexing diode pump modules to increase brightness includes generating one or more pump beams from respective diode lasers at a first wavelength in a diode laser package, generating one or more pump beams from respective diode lasers at a second wavelength different from the first wavelength in the diode laser package, wavelength combining at least one of the pump beams at the first wavelength with at least one of the pump beams at the second wavelength to form one or more combined pump beams, and receiving the combined pump beams in a pump fiber coupled to the diode laser package. Laser systems can include multi-wavelength pump modules and a gain fiber having a core actively doped so as to have an absorption spectrum corresponding to the multiple wavelength, the gain fiber situated to receive the pump light and to produce an output beam at an output wavelength.

Claims (22)

1. A method, comprising:

generating one or more pump beams from respective diode lasers at a first wavelength corresponding to a ytterbium absorption peak or band associated with the wavelength range of 900 nm to 930 nm;

generating one or more pump beams from respective diode lasers at a second wavelength different from the first wavelength and corresponding to a ytterbium absorption peak or band associated with the wavelength range of 970 nm to 980 nm;

combining at least one of the one or more pump beams at the first wavelength with at least one of the one or more pump beams at the second wavelength to form at least one combined pump beam having a pump brightness of at least 2.0 W/(mm-mrad) 2 ; and

directing the at least one combined pump beam to a pump fiber having a core with a diameter of between 50 μm and 200 μm and an NA between 0.08 and 0.22;

coupling the at least one combined pump beam to a gain fiber including a ytterbium-doped core, wherein an SRS threshold associated with the gain fiber is at least 4 kW; and

generating an output beam in at an output beam wavelength from the gain fiber.

2. The method of claim 1 , further comprising narrowing the linewidth of the one or more pump beams from the respective diode lasers at the second wavelength.

3. The method of claim 2 , wherein the narrowing the linewidth includes forming an external laser cavity for the respective diode lasers with one or more external diffraction gratings.

4. The method of claim 2 , further comprising narrowing the linewidth of the one or more pump beams from the respective diode lasers at the first wavelength.

5. The method of claim 1 , further comprising polarization multiplexing a plurality of beams at the first wavelength and a plurality of beams at the second wavelength.

6. The method of claim 1 , wherein a plurality of the pump beams at the second wavelength is generated at respective wavelength centers, including wavelength centers for a predetermined diode laser temperature that are outside of a ytterbium absorption peak in the range of 970 nm and 980 nm, so as to reduce a variation in absorbed power associated with the ytterbium absorption peak and a temperature-dependent and/or current-dependent drift of the wavelength centers.

7. The method of claim 1 , wherein the gain fiber includes a fiber master oscillator situated to generate a signal beam and a fiber amplifier situated to receive the signal beam and to amplify the signal beam so as to produce the output beam.

8. The method of claim 1 , wherein the combined pump beams received by the pump fiber provide a pump brightness of at least 3.0 W/(mm-mrad) 2 .

9. The method of claim 8 , wherein the pump fiber has a core with a diameter of selected between 100 μm and 110 μm and an NA selected between 0.14 and 0.16.

10. The method of claim 8 , wherein the pump brightness is at least 4.0 W/(mm-mrad) 2 .

11. The method of claim 1 , further comprising:

generating one or more pump beams from respective diode lasers at ‘n’ wavelengths;

wherein ‘n’ includes the first and second wavelengths and each of the ‘n’ wavelengths is associated with one or more absorption bands of a ytterbium laser.

12. The method of claim 1 , further comprising:

coupling the at least one combined pump beam to a laser gain medium that includes a Nd, Yb, Ho, Er, or Tm doped optical material so as to produce optical gain in the laser gain medium, and the first and second wavelengths correspond to absorption peaks or bands of the doped optical material.

13. The method of claim 12 , wherein the laser gain medium includes a semiconductor, gas, or liquid material.

Assignments (3)
SECURITY INTEREST Recorded May 19, 2022
From: NLIGHT, INC.
To: PACIFIC WESTERN BANK
Reel/Frame 059963/0032 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 4, 2018
From: HEMENWAY, DAVID MARTIN; DAWSON, DAVID C.; URBANEK, WOLFRAM; FARROW, ROGER L.; KLINER, DAHV A.V.
To: NLIGHT PHOTONICS CORPORATION
Reel/Frame 047665/0140 →
CHANGE OF NAME Recorded Dec 4, 2018
From: NLIGHT PHOTONICS CORPORATION
To: NLIGHT, INC.
Reel/Frame 047714/0490 →
Continuity (3)
Continuation 15462596 · Mar 17, 2017
Provisional Application 62310511 · Mar 18, 2016
Related Publication 20190221990A1 · Jul 18, 2019