IP Library Granted Patent US 11,283,240
Granted Patent B2
US 11,283,240 · App. 16/208,958 · Granted Mar 22, 2022

Pillar confined backside emitting VCSEL

Inventors: Yi-Ching Pao (Sunnyvale, CA); Majid Riaziat (Sunnyvale, CA); Ta-Chung Wu (Sunnyvale, CA); Wilson Kyi (Sunnyvale, CA); James Pao (Sunnyvale, CA)
Assignee: OEPIC SEMICONDUCTORS, INC.
H01S5/18305H01S5/026H01S5/0234H01S5/0237H01S5/18347H01S5/0207H01S5/02469H01S5/04256H01S5/18394H01S5/2081H01S5/34H01S5/423H01S2304/04
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Quick Facts
Patent No.
US 11,283,240
App. No.
16/208,958
Granted
Mar 22, 2022
Kind
B2
Abstract

A backside Vertical Cavity Surface Emitting Laser (VCSEL) has a substrate. A first mirror device is formed on the substrate. An active region is formed on the first mirror device. A second mirror device is formed on the active region. A pillar is formed by directional Inductive Coupled Plasma-Reactive Ion Etcher (ICP-RIE). The pillar exposes a portion of the first mirror device, the active region and the second mirror device. A first metal contact is formed over a top section of the pillar. A second metal contact is formed on the substrate. An opening formed in the second metal contact and aligned with the pillar.

Claims (34)

1. A backside Vertical Cavity Surface Emitting Laser (VCSEL) comprising:

a substrate;

a first mirror device formed on the substrate;

an active layer applied directly on the first mirror device generating light;

a second mirror device directly attached to the active layer and having a thickness of 3-5 um;

a ledge formed only in the second mirror device by directional Inductive Coupled Plasma-Reactive Ion Etcher (ICP-RIE) forming a pillar having a depth between 50% and 75% of the thickness of the second mirror device, the pillar has a diameter between 5-50 um, wherein the second mirror device is directly attached to the active layer across an entire width of each pillar;

a first metal contact formed over a top section of the pillar;

a second metal contact formed on the substrate; and

an opening formed in the second metal contact and aligned with the pillar.

2. The backside Vertical Cavity Surface Emitting Laser (VCSEL) of claim 1 , comprising a device flip-chip mounted to the backside VCSEL.

3. The backside Vertical Cavity Surface Emitting Laser (VCSEL) of claim 1 , comprising:

a solder formed on the first metal contact;

wherein the solder attaches to a metal contact of a device to flip-chip mount the device to the backside VCSEL.

4. The backside Vertical Cavity Surface Emitting Laser (VCSEL) of claim 1 , wherein the first mirror device is a first Distributed Braggs Reflector.

5. The backside Vertical Cavity Surface Emitting Laser (VCSEL) of claim 4 , wherein the second mirror device is a second Distributed Braggs Reflector.

6. The backside Vertical Cavity Surface Emitting Laser (VCSEL) of claim 1 , wherein the active region is a quantum well.

7. A backside Vertical Cavity Surface Emitting Laser (VCSEL) array comprising:

a substrate;

a first mirror device formed on the substrate;

an active layer applied directly on the first mirror device generating light;

a second mirror device directly attached to the active layer and having a thickness of 3-5 um;

a plurality of pillars formed by directional Inductive Coupled Plasma-Reactive Ion Etcher (ICP-RIE), wherein the second mirror device is directly attached to the active layer across an entire width of each pillar, each pillar exposing only a portion of the first mirror device, each pillar having a depth between 50% and 75% of the thickness of the second mirror device, each pillar having a diameter between 5-50 um;

a first metal contact formed over a top section of each of the pillars;

a second metal contact formed on the substrate; and

a plurality of openings formed in the second metal contact, wherein each opening is aligned with a corresponding pillar.

8. The backside Vertical Cavity Surface Emitting Laser (VCSEL) array claim 7 , comprising a device flip-chip mounted to the backside VCSEL array.

9. The backside Vertical Cavity Surface Emitting Laser (VCSEL) array of claim 7 , comprising:

solder formed on the first metal contacts;

wherein the solder attaches to metal contacts of a device to flip-chip mount the device to the backside VCSEL array.

10. The backside Vertical Cavity Surface Emitting Laser (VCSEL) array of claim 7 , wherein the first mirror device and the second mirror device are Distributed Braggs Reflectors.

11. The backside Vertical Cavity Surface Emitting Laser (VCSEL) array claim 7 , wherein the first mirror device is a Distributed Braggs Reflector.

12. The backside Vertical Cavity Surface Emitting Laser (VCSEL) array claim 7 , wherein the second mirror device is a Distributed Braggs Reflector.

13. The backside Vertical Cavity Surface Emitting Laser (VCSEL) array claim 7 , wherein the active region is a quantum well.

14. A backside Vertical Cavity Surface Emitting Laser (VCSEL) comprising: a substrate; a first mirror device formed on the substrate; an active layer applied directly on the first mirror device generating light; a second mirror device directly attached to the active layer; a ledge formed only in the second mirror device by directional Inductive Coupled Plasma-Reactive Ion Etcher (ICP-RIE) forming a pillar, the pillar has a diameter between 5-50 um, wherein the second mirror device is directly attached to the active layer across an entire width of each pillar; a first metal contact formed over a top section of the pillar; a second metal contact formed on the substrate; and an opening formed in the second metal contact and aligned with the pillar.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 26, 2025
From: PATENT SAFE
To: NETFORCE OELABS, INC.
Reel/Frame 072122/0485 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE NAME PREVIOUSLY RECORDED ON REEL 065557 FRAME 0695. ASSIGNOR(S) HEREBY CONFIRMS THE FOR PATENT SAFE, INC. Recorded Nov 20, 2023
From: OEPIC SEMICONDUCTORS, INC
To: PATENT SAFE, INC.
Reel/Frame 065631/0185 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 14, 2023
From: OEPIC SEMICONDUCTORS, INC
To: FOR PATENT SAFE, INC.
Reel/Frame 065557/0695 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 4, 2018
From: PAO, YI-CHING; RIAZIAT, MAJID; WU, TA-CHUNG; KY, WILSON; PAO, JAMES
To: OEPIC SEMICONDUCTORS, INC.
Reel/Frame 047667/0950 →
Continuity (2)
Provisional Application 62615069 · Jan 9, 2018
Related Publication 20190214787A1 · Jul 11, 2019