IP Library Granted Patent US 11,018,512
Granted Patent B2
US 11,018,512 · App. 16/211,328 · Granted May 25, 2021

Energy storage device charge balancing

Inventors: Stephen A. Zavodny (Highland, MI); Christopher Luman (Walled Lake, MI)
Assignee: HITACHI AUTOMOTIVE SYSTEMS AMERICAS, INC.
H02J7/0019H02J7/0021H02J7/345
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Quick Facts
Patent No.
US 11,018,512
App. No.
16/211,328
Granted
May 25, 2021
Kind
B2
Abstract

In some examples, a controller may determine, from among a plurality of energy storage units, a first energy storage unit having a higher than median charge and a second energy storage unit having a lower than median charge. The controller may connect the first energy storage unit to a resonant circuit to transfer energy from the first energy storage unit to the resonant circuit. The controller may then disconnect the first energy storage unit from the resonant circuit, and connect the second energy storage unit to the resonant circuit to transfer energy from the resonant circuit to the second energy storage unit to at least partially balance a charge difference between the first energy storage unit and the second energy storage unit.

Claims (53)

1. A circuit for balancing charges between a plurality of energy storage units connected in series, the circuit comprising:

a resonant circuit including a capacitor and an inductor connected in parallel;

a switch array including a plurality of switches able to connect individual ones of the energy storage units to the resonant circuit; and

a controller configured to:

connect a relatively high charge one of the energy storage units to the resonant circuit to transfer energy from the relatively high charge energy storage unit to the resonant circuit; and

connect a relatively low charge energy storage unit to the resonant circuit to transfer the energy from the resonant circuit to the relatively low charge energy storage unit to at least partially balance an electrical charge,

wherein:

the resonant circuit is connectable to a high-side bus and a low-side bus,

the plurality of switches are able to connect individual ones of the energy storage units to the high-side bus and the low-side bus for connecting the resonant circuit to the individual energy storage units, and

the circuit further comprises a plurality of pairs of switches coupled to respective ones of the energy storage units, wherein a first switch of each pair is operable for connecting a high side of the respective energy storage unit to the high-side bus and a second switch of each pair is operable for connecting a low side of the respective energy storage unit to the low-side bus.

2. The circuit as recited in claim 1 , wherein the controller is configured to time connecting the relatively low charge energy storage unit to the resonant circuit based on an expected zero crossing event of an alternating current in the resonant circuit following the transfer of the energy to the resonant circuit.

3. The circuit as recited in claim 1 , wherein the controller is configured to time disconnecting the relatively low charge energy storage unit from the resonant circuit based on an expected peak or trough event of an alternating current in the resonant circuit following the transfer of the energy to the resonant circuit.

4. The circuit as recited in claim 1 , wherein the controller is able to be coupled to each of the energy storage units by the high-side bus and the low-side bus for sensing a relative state of charge of each of the energy storage units to determine the relatively high charge energy storage unit and the relatively low charge energy storage unit.

5. The circuit as recited in claim 4 , further comprising an analog-to-digital converter (ADC) for coupling the controller to the high-side bus and the low-side bus, the ADC configured to receive a signal from an individual one of the energy storage units connected to the high-side bus and provide a corresponding numerical value to the controller indicative of a charge on the individual energy storage unit.

6. The circuit as recited in claim 1 , wherein the energy storage units are at least one of:

cells connected in series in a battery;

batteries connected in series in a battery pack; or

supercapacitor cells connected in series.

7. A circuit for balancing charges between a plurality of energy storage units connected in series, the circuit comprising:

a resonant circuit including a capacitor and an inductor connected in parallel;

a switch array including a plurality of switches able to connect individual ones of the energy storage units to the resonant circuit;

a plurality of pairs of switches coupled to respective ones of the energy storage units, wherein a first switch of each pair is operable for connecting a higher electrical potential side of the respective energy storage unit to a high-side bus, and a second switch of each pair is operable for connecting a lower electrical potential side of the respective energy storage unit to a low-side bus; and

a controller configured to:

connect a relatively high charge one of the energy storage units to the resonant circuit to transfer energy from the relatively high charge energy storage unit to the resonant circuit; and

connect a relatively low charge energy storage unit to the resonant circuit to transfer the energy from the resonant circuit to the relatively low charge energy storage unit to at least partially balance an electrical charge.

8. The circuit as recited in claim 7 , wherein the controller is configured to time connecting the relatively low charge energy storage unit to the resonant circuit based on an expected zero crossing event of an alternating current in the resonant circuit following the transfer of the energy to the resonant circuit.

9. The circuit as recited in claim 7 , wherein the controller is configured to time disconnecting the relatively low charge energy storage unit from the resonant circuit based on an expected peak or trough event of an alternating current in the resonant circuit following the transfer of the energy to the resonant circuit.

10. The circuit as recited in claim 7 , wherein:

the resonant circuit is connectable to the high-side bus and the low-side bus; and

the plurality of switches are able to connect individual ones of the energy storage units to the high-side bus and the low-side bus for connecting the resonant circuit to the individual energy storage units.

11. The circuit as recited in claim 10 , wherein the controller is able to be coupled to each of the energy storage units by the high-side bus and the low-side bus for sensing a relative state of charge of each of the energy storage units to determine the relatively high charge energy storage unit and the relatively low charge energy storage unit.

12. The circuit as recited in claim 11 , further comprising an analog-to-digital converter (ADC) for coupling the controller to the high-side bus and the low-side bus, the ADC configured to receive a signal from an individual one of the energy storage units connected to the high-side bus and provide a corresponding numerical value to the controller indicative of a charge on the individual energy storage unit.

13. The circuit as recited in claim 7 , wherein the energy storage units are at least one of:

cells connected in series in a battery;

batteries connected in series in a battery pack; or

supercapacitor cells connected in series.

14. A circuit for balancing charges between a plurality of energy storage units connected in series, the circuit comprising:

a resonant circuit including a capacitor and an inductor connected in parallel;

a switch array including a plurality of switches able to connect individual ones of the energy storage units to the resonant circuit; and

a controller configured to:

connect a relatively high charge one of the energy storage units to the resonant circuit to transfer energy from the relatively high charge energy storage unit to the resonant circuit; and

connect a relatively low charge energy storage unit to the resonant circuit to transfer the energy from the resonant circuit to the relatively low charge energy storage unit to at least partially balance an electrical charge, wherein:

the resonant circuit is connectable to a high-side bus and a low-side bus,

the plurality of switches are able to connect individual ones of the energy storage units to the high-side bus and the low-side bus for connecting the resonant circuit to the individual energy storage units, and

the controller is able to be coupled to each of the energy storage units by the high-side bus and the low-side bus for sensing a relative state of charge of each of the energy storage units to determine the relatively high charge energy storage unit and the relatively low charge energy storage unit.

15. The circuit as recited in claim 14 , wherein the controller is configured to time connecting the relatively low charge energy storage unit to the resonant circuit based on an expected zero crossing event of an alternating current in the resonant circuit following the transfer of the energy to the resonant circuit.

16. The circuit as recited in claim 14 , wherein the controller is configured to time disconnecting the relatively low charge energy storage unit from the resonant circuit based on an expected peak or trough event of an alternating current in the resonant circuit following the transfer of the energy to the resonant circuit.

17. The circuit as recited in claim 14 , wherein the controller is able to be coupled to each of the energy storage units by the high-side bus and the low-side bus for sensing a relative state of charge of each of the energy storage units to determine the relatively high charge energy storage unit and the relatively low charge energy storage unit.

18. The circuit as recited in claim 17 , further comprising an analog-to-digital converter (ADC) for coupling the controller to the high-side bus and the low-side bus, the ADC configured to receive a signal from an individual one of the energy storage units connected to the high-side bus and provide a corresponding numerical value to the controller indicative of a charge on the individual energy storage unit.

19. The circuit as recited in claim 14 , wherein the energy storage units are at least one of:

cells connected in series in a battery;

batteries connected in series in a battery pack; or

supercapacitor cells connected in series.

Assignments (2)
CHANGE OF NAME Recorded Jul 16, 2021
From: HITACHI AUTOMOTIVE SYSTEMS AMERICAS, INC.
To: HITACHI ASTEMO AMERICAS, INC.
Reel/Frame 056896/0610 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 6, 2018
From: ZAVODNY, STEPHEN A.; LUMAN, CHRISTOPHER
To: HITACHI AUTOMOTIVE SYSTEMS AMERICAS, INC.
Reel/Frame 047688/0516 →
Continuity (1)
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