IP Library Granted Patent US 10,847,792
Granted Patent B2
US 10,847,792 · App. 16/213,826 · Granted Nov 24, 2020

Prelithiated and methods for prelithiating an energy storage device

Inventors: Benjamin Yong Park (Mission Viejo, CA); Frederic Bonhomme (Irvine, CA); Shiang Jen Teng (Irvine, CA); Victor E. House (Irvine, CA)
Assignee: ENEVATE CORPORATION
H01M4/386H01M4/0445H01M4/364H01M4/587H01M10/0525H01M10/0569H01M4/134H01M2004/027H01M2300/0034
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Quick Facts
Patent No.
US 10,847,792
App. No.
16/213,826
Granted
Nov 24, 2020
Kind
B2
Abstract

The present disclosure relates to prelithiated Si electrodes, methods of prelithiating Si electrodes, and use of prelithiated electrodes in electrochemical devices are described. There are several characteristics of electrode prelithiation that enable the superior battery performance. First, a prelithiated silicon anode is already in its expanded state during SEI formation, and therefore less of the SEI layer breaks down and reforms during cycling. Second, the prelithiated anode has a lower anode potential, which may also help the cycle performance of an electrochemical device.

Claims (39)

1. An energy storage device comprising:

a first electrode and a second electrode, wherein at least one of the first electrode and the second electrode is a Si-based electrode, and wherein the Si-based electrode comprises a prelithiated silicon active material;

a separator between the first electrode and the second electrode; and

an electrolyte;

wherein the prelithiated silicon active material comprises a prelithiation level of above 0% to about 30% that corresponds to Li x Si with x ranging from 0.5 to 1.0, respectively, and the prelithiation is from a lithium additive in the electrolyte comprising excess sacrificial lithium ions; and

wherein an amount of the lithium additive is greater than what is needed to prelithiate the active material to a level between 0% to about 30%.

2. The energy storage device of claim 1 , wherein the prelithiated silicon active material comprises a prelithiation level of about 5%.

3. The energy storage device of claim 1 , wherein the prelithiated silicon active material comprises a prelithiation level of about 10%.

4. The energy storage device of claim 1 , wherein the prelithiated silicon active material comprises a prelithiation level of about 15%.

5. The energy storage device of claim 1 , wherein the prelithiated silicon active material comprises a prelithiation level of about 20%.

6. The energy storage device of claim 1 , wherein the prelithiated silicon active material comprises a prelithiation level of about 30%.

7. The energy storage device of claim 1 , wherein the prelithiated silicon active material further comprises a solid electrolyte interphase (SEI).

8. The energy storage device of claim 1 , wherein x is configured at a value above 0.5 where the lithiated silicon active material transitions from a crystalline phase to an amorphous phase.

9. The energy storage device of claim 1 , wherein the second electrode is a Si-dominant electrode.

10. The energy storage device of claim 1 , wherein the second electrode comprises a self-supporting composite material film.

11. The energy storage device of claim 10 , wherein the composite material film comprises:

greater than 0% and less than about 90% by weight of silicon particles, and

greater than 0% and less than about 90% by weight of one or more types of carbon phases, wherein at least one of the one or more types of carbon phases is a substantially continuous phase that holds the composite material film together such that the silicon particles are distributed throughout the composite material film.

12. The energy storage device of claim 1 , wherein the electrolyte further comprises fluoroethylene carbonate (FEC).

13. The energy storage device of claim 12 , wherein the electrolyte is substantially free of non-fluorine containing cyclic carbonate.

14. An electrode comprising:

a delithiated silicon active material;

wherein the delithiated silicon active material is characterized by the formula Li y Si, wherein y is greater than 0.5 and less than 1 and a prelithiation of the active material is from a lithium additive in the electrolyte comprising excess sacrificial lithium ions; and

wherein an amount of the lithium additive is greater than what is needed to prelithiate the active material to a level between 0% to about 30%.

15. The electrode of claim 14 , wherein y is greater than 0.5 and less than 0.9.

16. The electrode of claim 14 , wherein y is greater than 0.5 and less than 0.8.

17. The electrode of claim 14 , wherein y is greater than 0.5 and less than 0.7.

18. The electrode of claim 14 , wherein y is greater than 0.5 and less than 0.6.

19. The electrode of claim 14 , wherein the delithiated silicon active material further comprises a solid electrolyte interphase (SEI).

20. A method of prelithiating a silicon active material, comprising:

providing a silicon active material;

providing an electrolyte;

providing a lithium source; and

prelithiating the silicon active material using the lithium source, thereby producing a prelithiated silicon active material;

wherein the prelithiated silicon active material comprises a prelithiation level of above 0% to about 30% that corresponds to Li x Si with x ranging from 0.5 to 1.0, respectively, and the prelithiation is from a lithium additive in the electrolyte comprising excess sacrificial lithium ions; and

wherein an amount of the lithium additive is greater than what is needed to prelithiate the active material to a level between 0% to about 30%.

21. The method of claim 20 , wherein the lithium source comprises a sacrificial lithium source, the additive comprising less than 10% of the electrolyte.

22. The method of claim 20 , wherein the lithium source comprises a lithium metal source.

23. The method of claim 20 , wherein the electrolyte additive comprises less than 10% by weight of the electrolyte.

Assignments (3)
SECURITY INTEREST Recorded Mar 10, 2026
From: ENEVATE CORPORATION
To: MCANDREWS, HELD & MALLOY LTD.
Reel/Frame 075093/0935 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 13, 2020
From: PARK, BENJAMIN YONG; BONHOMME, FREDERIC; TENG, SHIANG JEN; HOUSE, VICTOR E.
To: ENEVATE CORPORATION
Reel/Frame 054040/0015 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 7, 2020
From: PARK, BENJAMIN YONG; BONHOMME, FREDERIC; TENG, SHIANG JEN; HOUSE, VICTOR E.
To: ENEVATE CORPORATION
Reel/Frame 052602/0454 →
Continuity (2)
Provisional Application 62596053 · Dec 7, 2017
Related Publication 20190181440A1 · Jun 13, 2019