IP Library Granted Patent US 11,233,246
Granted Patent B2
US 11,233,246 · App. 16/215,010 · Granted Jan 25, 2022

Electrode including metal nanoparticles having conductive polymer shell and conductive film and method for manufacturing the same

Inventors: You Jung Song (Gyeonggi-do, KR); Hong Seok Yun (Daejeon, KR); Jin Seong Kim (Gangwon-do, KR); Bum Joon Kim (Daejeon, KR); Young Kwon Kim (Gyeongsangbuk-do, KR)
Assignees: Hyundai Motor Company; Kia Motors Corporation; Korea Advanced Institute of Science and Technology
H01M4/921H01M4/8673H01M4/88
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,233,246
App. No.
16/215,010
Granted
Jan 25, 2022
Kind
B2
Abstract

Disclosed are an electrode including a polymer matrix and a catalyst including metal nanoparticles and a conductive polymer shell and, a method of preparing the same. According to various exemplary embodiments of the present invention, various hybrid nano-composites may be formed by a combination of other conductive polymers than P3HT with metal nanoparticles. For example, the method may include selectively disposing metal nanoparticles to a surface modified conductive polymer including a block copolymer of two or more types of conductive polymers.

Claims (28)

1. An electrode for fuel cells comprising:

a polymer matrix; and

a catalyst dispersed in the polymer matrix,

wherein the catalyst has a core-shell structure comprising:

a core comprising metal nanoparticles; and

a shell comprising a conductive polymer,

wherein the core comprises one or more selected from the group consisting of platinum (Pt), gold (Au), tin (Sn), copper (Cu), nickel (Ni), iron (Fe), cobalt (Co), zinc (Zn), titanium (Ti), chromium (Cr), manganese (Mn), iridium (Ir), tantalum (Ta), molybdenum (Mo), rhodium (Rh), osmium (Os), rhenium (Re), tungsten (W), vanadium (V), cadmium (Cd), selenium (Se), tellurium (Te), indium (In) and silver (Ag), and

wherein the conductive polymer comprises one or more selected from the group consisting of polytriphenylamine, polyacetylene (PA), polythiophene (PT), poly(3-alkyl)thiophene (P3AT), polypyrrole (PPY), polyisothianapthelene (PITN), polyethylene dioxythiophene (PEDOT), polyparaphenylenevinylene (PPV), poly(2, 5-dialkoxy)paraphenylenevinylene, polyparaphenylene (PPP), polyparaphenylene sulfide (PPS), polyheptadiene (PHT), poly(3-hexyl)thiophene (P3HT), polycarbazole and polyaniline (PANI).

2. The electrode for fuel cells of claim 1 , wherein the catalyst comprises:

an amount of about 80% by weight to 90% by weight of the core; and

an amount of about 10% by weight to 20% by weight of the shell,

all % by weight based on the total weight of the catalyst.

3. The electrode for fuel cells of claim 1 , wherein the polymer matrix comprises a block copolymer.

4. The electrode for fuel cells of claim 3 , wherein the block copolymer is a copolymer comprising:

i) one or a more selected from the group consisting of polystyrene, nylon, polyethylene, polyisoprene, SBS rubber, polydicyclopentadiene, polytetrafluoroethylene, poly(phenylene sulfide), silicone, aramid, cellulose, rayon, poly(methyl methacrylate), poly(vinylidene chloride), poly(vinylidene fluoride), carbon fibers, polyisobutylene, polychloroprene, polybutadiene, poly(vinyl chloride), poly(vinyl acetate), polyvinylpyrrolidone, polycyanoacrylate, polyacrylonitrile, poly(arylene ethynyl ene), poly(phenylene ethynylene), polyaniline, polyphenylene, ethylene vinyl alcohol, fluoroplastic, ionomers, polyacrylate, polybutylene, chlorinated polyethylene, polymethylpentene, polypropylene, polyamide, polyamide-imide, polyaryletherketone, polycarbonate, polyketone, polyester, polyetheretherketone, polyetherimide, polyethersulfone, polyimide, polyphenylene oxide, polyphenylene sulfide, polyphthalamide, polysulfone, polyethylene terephthalate, an epoxy resin, polyurethane, polyvinylpyridine and polylactide; and

ii) one or more selected from the group consisting of polytriphenylamine, polyacetylene (PA), polythiophene (PT), poly(3-alkyl)thiophene (P3AT), polypyrrole (PPY), polyisothianapthelene (PITN), polyethylene dioxythiophene (PEDOT), polyparaphenylene vinylene (PPV), poly(2,5dialkoxy)paraphenylene vinylene, polyparaphenylene (PPP), polyparaphenylene sulfide (PPS), polyheptadiene (PHT), poly(3-hexyl)thiophene (P3HT), polycarbazole and polyaniline (PANI).

5. The electrode for fuel cells of claim 1 , wherein the polymer matrix comprises:

a first region comprising an A block; and

a second region comprising a B block,

wherein the polymer matrix has a lamellar structure in which the first region and the second region are alternately disposed.

6. The electrode for fuel cells of claim 5 , wherein:

the first region comprises one or more selected from the group consisting of polystyrene, nylon, polyethylene, polyisoprene, SBS rubber, polydicyclopentadiene, polytetrafluoroethylene, poly(phenylene sulfide), silicone, aramid, cellulose, rayon, poly(methyl methacrylate), poly(vinylidene chloride), poly(vinylidene fluoride), carbon fibers, polyisobutylene, polychloroprene, polybutadiene, poly(vinyl chloride), poly(vinyl acetate), polyvinylpyrrolidone, polycyanoacrylate, polyacrylonitrile, poly(arylene ethynylene), poly(phenylene ethynylene), polyaniline, polyphenylene, ethylene vinyl alcohol, fluoroplastic, ionomers, polyacrylate, polybutylene, chlorinated polyethylene, polymethylpentene, polypropylene, polyamide, polyamide-imide, polyaryletherketone, polycarbonate, polyketone, polyester, polyetheretherketone, polyetherimide, polyethersulfone, polyimide, polyphenylene oxide, polyphenylene sulfide, polyphthalamide, polysulfone, polyethylene terephthalate, an epoxy resin, polyurethane, polyvinylpyridine and polylactide; and

the second region comprises one or more thereof selected from the group consisting of polytriphenylamine, polyacetylene (PA), polythiophene (PT), poly(3-alkyl)thiophene (P3AT), polypyrrole (PPY), polyisothianapthelene (PITN), polyethylene dioxythiophene (PEDOT), polyparaphenylene vinylene (PPV), poly(2,5-dialkoxy)paraphenylene vinylene, polyparaphenylene (PPP), polyparaphenylene sulfide (PPS), polyheptadiene (PHT), poly(3-hexyl)thiophene (P3HT), polycarbazole and polyaniline (PANI).

7. The electrode for fuel cells of claim 5 , wherein the catalyst is disposed at an interface between the first region and the second region.

8. The electrode for fuel cells of claim 1 , wherein the electrode comprises:

an amount of about 80% by weight to 90% by weight of the polymer matrix; and

an amount of about 10% by weight to 20% by weight of the catalyst,

% by weight based on the total weight of the electrode.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 10, 2018
From: SONG, YOU JUNG; YUN, HONG SEOK; KIM, JIN SEONG; KIM, BUM JOON; KIM, YOUNG KWON
To: HYUNDAI MOTOR COMPANY; KIA MOTORS CORPORATION; KOREA ADVANCED INSTITUTE OF SCIENCE AND TECHNOLOGY
Reel/Frame 047730/0107 →
Priority Claims (1)
KR 10-2018-0096548 · Aug 20, 2018 · national
Continuity (1)
Related Publication 20200058944A1 · Feb 20, 2020