Safety gas valve relay driving circuits
View Patent ↗A safety gas valve relay driving circuit for an HVAC system includes a gas valve relay including an output for selectively enabling and disabling a gas valve in an HVAC system according to an energization state of the gas valve relay, and a charge pump circuit to control energization of the gas valve relay. The charge pump circuit includes a charge pump capacitor. The driving circuit also includes first and second inputs for receiving first and second driving signals from at least one controller, a low-pass filter coupled between the first input and the charge pump circuit to filter the received first driving signal, and a high-pass filter watchdog circuit coupled between the second input and the charge pump circuit to filter the received second driving signal. Example methods of driving a gas valve relay for an HVAC system are also disclosed.
1. A safety gas valve relay driving circuit for an HVAC system, the circuit comprising:
a gas valve relay including an output for selectively enabling and disabling a gas valve in an HVAC system according to an energization state of the gas valve relay;
a charge pump circuit coupled with the gas valve relay to control energization of the gas valve relay, the charge pump circuit including a charge pump capacitor;
a first input for receiving a first driving signal from at least one controller;
a second input for receiving a second driving signal from the at least one controller;
a low-pass filter coupled between the first input and the charge pump circuit to filter the received first driving signal; and
a high-pass filter watchdog circuit coupled between the second input and the charge pump circuit to filter the received second driving signal;
wherein the low-pass filter comprises an RC filter including a resistor coupled between the first input and a capacitor; and
wherein the low-pass filter is adapted to inhibit frequencies greater than or equal to twenty kilohertz.
2. A safety gas valve relay driving circuit for an HVAC system, the circuit comprising:
a gas valve relay including an output for selectively enabling and disabling a gas valve in an HVAC system according to an energization state of the gas valve relay;
a charge pump circuit coupled with the gas valve relay to control energization of the gas valve relay, the charge pump circuit including a charge pump capacitor;
a first input for receiving a first driving signal from at least one controller;
a second input for receiving a second driving signal from the at least one controller;
a low-pass filter coupled between the first input and the charge pump circuit to filter the received first driving signal; and
wherein the high-pass filter watchdog circuit includes a switch, a diode, two capacitors, and two resistors.
3. The safety gas valve relay driving circuit of claim 2 , wherein the low-pass filter comprises an RC filter including a resistor coupled between the first input and a capacitor.
4. The safety gas valve relay driving circuit of claim 2 , wherein the high-pass filter watchdog circuit is adapted to inhibit frequencies less than or equal to sixty hertz.
5. The safety gas valve relay driving circuit of claim 2 , wherein:
a first one of the two capacitors and a first one of the two resistors are coupled in parallel between a gate of the switch and an electrical ground; and
the diode, the other of the two capacitors and the other of the two resistors are coupled between the second input and the gate of the switch.
6. The safety gas relay driving circuit of claim 5 , wherein the first one of the two capacitors is arranged to charge to a level for turning on the switch only when the second driving signal includes a frequency greater than sixty hertz.
7. The safety gas valve relay driving circuit of claim 2 , wherein the safety gas valve relay driving circuit comprises a single stage furnace control.
8. The safety gas valve relay driving circuit of claim 2 , wherein the low-pass filter and the high-pass filter watchdog circuit are arranged to inhibit activation of the gas valve relay in response to switching-mode power supply noise and/or alternating-current (AC) line noise.
9. The safety gas valve relay driving circuit of claim 2 , wherein the charge pump circuit, the low-pass filter, and the high-pass filter watchdog circuit are arranged to inhibit activation of the gas valve relay in response to failure of one or more components safety gas valve relay driving circuit.
10. A safety gas valve relay driving circuit for an HVAC system, the circuit comprising:
a gas valve relay including an output for selectively enabling and disabling a gas valve in an HVAC system according to an energization state of the gas valve relay;
a charge pump circuit coupled with the gas valve relay to control energization of the gas valve relay, the charge pump circuit including a charge pump capacitor;
a first input for receiving a first driving signal from at least one controller;
a second input for receiving a second driving signal from the at least one controller;
a low-pass filter coupled between the first input and the charge pump circuit to filter the received first driving signal; and
wherein:
the charge pump circuit includes a first switch and a second switch;
a base of the first switch is coupled to the low-pass filter; and
a base of the second switch is coupled between a collector of the first switch and a voltage bias supply input.
11. The safety gas valve relay driving circuit of claim 10 , wherein:
the charge pump circuit includes a diode coupled between an emitter of the second switch and the collector of the first switch; and
the charge pump capacitor is coupled between the gas valve relay and the emitter of the second switch.
12. A safety gas valve relay driving circuit for an HVAC system, the circuit comprising:
a gas valve relay including an output for selectively enabling and disabling a gas valve in an HVAC system according to an energization state of the gas valve relay;
at least one input for receiving a driving signal from at least one controller;
a low-pass filter coupled between the at least one input and the gas valve relay to filter the received first driving signal for inhibiting activation of the gas valve relay in response to switched-mode power supply noise; and
a high-pass filter coupled between the at least one input and the gas valve relay to filter the received second driving signal for inhibiting activation of the gas valve relay in response to alternating-current (AC) line noise;
wherein the low-pass filter is adapted to inhibit frequencies greater than or equal to twenty kilohertz and the high-pass filter is adapted to inhibit frequencies less than or equal to sixty hertz.
13. A safety gas valve relay driving circuit for an HVAC system, the circuit comprising:
a gas valve relay including an output for selectively enabling and disabling a gas valve in an HVAC system according to an energization state of the gas valve relay;
at least one input for receiving a driving signal from at least one controller;
a low-pass filter coupled between the at least one input and the gas valve relay to filter the received first driving signal for inhibiting activation of the gas valve relay in response to switched-mode power supply noise; and
a high-pass filter coupled between the at least one input and the gas valve relay to filter the received second driving signal for inhibiting activation of the gas valve relay in response to alternating-current (AC) line noise;
wherein the low-pass filter and the high-pass filter are arranged to inhibit activation of the gas valve relay in response to failure of one or more components safety gas valve relay driving circuit.
14. A safety gas valve relay driving circuit for an HVAC system, the circuit comprising:
a gas valve relay including an output for selectively enabling and disabling a gas valve in an HVAC system according to an energization state of the gas valve relay;
at least one input for receiving a driving signal from at least one controller;
a low-pass filter coupled between the at least one input and the gas valve relay to filter the received first driving signal for inhibiting activation of the gas valve relay in response to switched-mode power supply noise; and
a high-pass filter coupled between the at least one input and the gas valve relay to filter the received second driving signal for inhibiting activation of the gas valve relay in response to alternating-current (AC) line noise;
wherein:
the low-pass filter comprises an RC filter including a resistor coupled between the first input and a capacitor; and
the high-pass filter includes a switch, a diode, two capacitors, and two resistors.
15. A safety gas valve relay driving circuit for an HVAC system, the circuit comprising:
a gas valve relay including an output for selectively enabling and disabling a gas valve in an HVAC system according to an energization state of the gas valve relay;
at least one input for receiving a driving signal from at least one controller;
a low-pass filter coupled between the at least one input and the gas valve relay to filter the received first driving signal for inhibiting activation of the gas valve relay in response to switched-mode power supply noise; and
a high-pass filter coupled between the at least one input and the gas valve relay to filter the received second driving signal for inhibiting activation of the gas valve relay in response to alternating-current (AC) line noise;
wherein the safety gas valve relay driving circuit comprises a single stage furnace control.
16. A method of driving a gas valve relay for an HVAC system, the gas valve relay including an output for selectively enabling and disabling a gas valve in an HVAC system according to an energization state of the gas valve relay, the method comprising:
controlling energization of the gas valve relay by a charge pump circuit including a charge pump capacitor;
filtering, by a low-pass filter, a first driving signal for controlling energization of the gas valve relay via the charge pump circuit, to inhibit activation of the gas valve relay in response to switched-mode power supply noise; and
filtering, by a high-pass filter, the first driving signal or another signal for controlling energization of the gas valve relay via the charge pump circuit, to inhibit activation of the gas valve relay in response to alternating-current (AC) line noise;
wherein filtering the first driving signal by the low-pass filter includes inhibiting frequencies greater than or equal to twenty kilohertz, and filtering the first driving signal or another signal by the high-pass filter includes inhibiting frequencies less than or equal to sixty hertz.
17. A method of driving a gas valve relay for an HVAC system, the gas valve relay including an output for selectively enabling and disabling a gas valve in an HVAC system according to an energization state of the gas valve relay, the method comprising:
controlling energization of the gas valve relay by a charge pump circuit including a charge pump capacitor;
filtering, by a low-pass filter, a first driving signal for controlling energization of the gas valve relay via the charge pump circuit, to inhibit activation of the gas valve relay in response to switched-mode power supply noise;
filtering, by a high-pass filter, the first driving signal or another signal for controlling energization of the gas valve relay via the charge pump circuit, to inhibit activation of the gas valve relay in response to alternating-current (AC) line noise;
inhibiting, by the low-pass filter and the high-pass filter, activation of the gas valve relay in response to failure of one or more components of the low-pass filter, the high-pass filter or the charge pump circuit.