IP Library Granted Patent US 10,596,837
Granted Patent B2
US 10,596,837 · App. 16/225,065 · Granted Mar 24, 2020

Digital thermal binder and powder printing

Inventors: Darko Pervan (Viken, SE); Tony Pervan (Stockholm, SE)
Assignee: CERALOC INNOVATION AB
B41J11/002B05D1/02B05D1/12B05D1/36B05D3/002B05D3/065B05D3/067B05D3/12B05D5/06B05D7/50B05D7/52B05D7/53B41F17/00B41F19/002B41F19/02B41J2/01B41J2/14088B41J2/32B41J2/325B41J3/28B41J3/407B41J11/0015B41M3/00B41M5/00B41M5/0017B41M5/0023B41M5/0029B41M5/50B41M5/502B41M5/506B44C1/24B44C5/04C08K3/22C09D7/69C09D11/02C09D11/037C09D11/103C09D161/28C09D197/02B05D5/02B05D7/06B05D2401/32B32B27/14B41M5/0041B41M5/0076C08K2003/2227Y10T428/24066Y10T428/24901
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,596,837
App. No.
16/225,065
Granted
Mar 24, 2020
Kind
B2
Abstract

A method of forming a digital print on a surface ( 2 ) by applying powder of dry ink ( 15 ) including colourants ( 7 ) on the surface, bonding a part of the dry ink ( 15 ) powder to the surface ( 2 ) by a digital heating print head ( 80 ) such that the digital print is formed by the bonded dry ink colourants ( 7 ) and removing non-bonded dry ink ( 15 ) from the surface ( 2 ).

Claims (41)

1. A method of forming a digital print on a surface of a floor panel, wherein the method comprises:

applying colorants on the surface;

bonding a part of the colorants to the surface by application of a liquid substance on the colorants; and

removing non-bonded colorants from the surface such that the digital print is formed by the bonded colorants,

wherein the colorants comprise macro colorants having a size larger than 20 microns.

2. The method of claim 1 , wherein the colorants comprise wood fibers or mineral particles.

3. The method of claim 1 , wherein the colorants comprise pigment coated wood fibers or pigment coated wood fibers mineral particles.

4. The method of claim 1 , wherein the colorants comprise a binder.

5. The method of claim 4 , wherein the binder is a thermosetting resin.

6. The method of claim 4 , wherein the binder is a thermoplastic resin.

7. The method of claim 1 , wherein the liquid substance comprises a binder.

8. The method of claim 1 , wherein the liquid substance is water based.

9. The method of claim 1 , further comprising exposing the digital print to IR light, UV light, hot air, or microwave radiation.

10. The method of claim 1 , wherein the liquid substance is applied with a Piezo ink head or a thermo ink head.

11. The method of claim 1 , wherein the liquid substance is applied as drops arranged in a raster and wherein the colorants are bonded with several drops.

12. The method of claim 1 , wherein the surface with the bonded colorants is pressed after removing the non-bonded colorants.

13. The method of claim 1 , further comprising permanently bonding said part of the colorants to the surface with heat and pressure after removing the non-bonded colorants.

14. The method of claim 1 , wherein the colorants are provided in a powder.

15. The method of claim 1 , wherein said part of the colorants is bonded directly to the surface by application of the liquid substance on the colorants.

16. The method of claim 1 , wherein said colorants is a first set of colorants and wherein the method further comprises repeating said acts of applying, bonding, and removing with a second set of colorants such that a digital print is formed by the bonded second set of colorants.

17. The method of claim 16 , wherein the colorants in the second set of colorants have a different color than the colorants in first set of colorants.

18. The method of claim 1 , wherein the surface of the floor panel is a powder surface.

19. The method of claim 1 , wherein the surface comprises wood fibers.

20. An equipment to provide a digital print on a surface, comprising a digital drop application head, a dry ink application station, and a dry ink removal station wherein:

the digital drop application head is adapted to apply liquid blank ink on the surface;

the dry ink application station is adapted to apply dry ink comprising colourants on the surface;

the blank ink is adapted to bond a part of the dry ink to the surface; and

the dry ink removal station is adapted to remove the non-bonded colourants from the surface,

wherein the colorants comprise macro colorants having a size larger than 20 microns.

21. An equipment to provide a digital print on a surface with a transfer printing method, wherein the equipment comprises a digital drop application head, a dry ink application unit, a dry ink removal station and a transfer surface wherein:

the digital drop application head is adapted to apply liquid blank ink on the transfer surface;

the dry ink application unit is adapted to apply dry ink comprising colourants on the transfer surface;

the blank ink is adapted to bond a part of the dry ink to the transfer surface;

the dry ink removal station is adapted to remove the non-bonded dry ink from the transfer surface; and

the transfer surface with the bonded dry ink is adapted to be pressed against the surface,

wherein the colorants comprise macro colorants having a size larger than 20 microns.

22. A method of forming a digital print on a surface, wherein the method comprises:

applying a powder of dry ink, the dry ink comprising colourants, on the surface;

bonding a part of the powder of dry ink to the surface by a digital heating print head such that the digital print is formed by the bonded colourants of the dry ink; and

removing non-bonded dry ink from the surface,

wherein the colorants comprise macro colorants having a size larger than 20 microns.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 23, 2020
From: PERVAN, DARKO; PERVAN, TONY
To: FLOOR IPTECH AB
Reel/Frame 052200/0247 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 23, 2020
From: FLOOR IPTECH AB
To: CERALOC INNOVATION AB
Reel/Frame 052200/0258 →
CHANGE OF ADDRESS OF ASSIGNEE Recorded Mar 23, 2020
From: FLOOR IPTECH AB
To: FLOOR IPTECH AB
Reel/Frame 052207/0718 →
Continuity (6)
Continuation 15840056 · Dec 13, 2017
Continuation 15585482 · May 3, 2017
Continuation 15150571 · May 10, 2016
Continuation 14152356 · Jan 10, 2014
Provisional Application 61751418 · Jan 11, 2013
Related Publication 20190119513A1 · Apr 25, 2019
Cited By (1)
US 12,318,808