Digital thermal binder and powder printing
A method of forming a digital print on a surface ( 2 ) by applying powder of dry ink ( 15 ) including colourants ( 7 ) on the surface, bonding a part of the dry ink ( 15 ) powder to the surface ( 2 ) by a digital heating print head ( 80 ) such that the digital print is formed by the bonded dry ink colourants ( 7 ) and removing non-bonded dry ink ( 15 ) from the surface ( 2 ).
1. A method of forming a digital print on a surface of a floor panel, wherein the method comprises:
applying colorants on the surface;
bonding a part of the colorants to the surface by application of a liquid substance on the colorants; and
removing non-bonded colorants from the surface such that the digital print is formed by the bonded colorants,
wherein the colorants comprise macro colorants having a size larger than 20 microns.
2. The method of claim 1 , wherein the colorants comprise wood fibers or mineral particles.
3. The method of claim 1 , wherein the colorants comprise pigment coated wood fibers or pigment coated wood fibers mineral particles.
4. The method of claim 1 , wherein the colorants comprise a binder.
5. The method of claim 4 , wherein the binder is a thermosetting resin.
6. The method of claim 4 , wherein the binder is a thermoplastic resin.
7. The method of claim 1 , wherein the liquid substance comprises a binder.
8. The method of claim 1 , wherein the liquid substance is water based.
9. The method of claim 1 , further comprising exposing the digital print to IR light, UV light, hot air, or microwave radiation.
10. The method of claim 1 , wherein the liquid substance is applied with a Piezo ink head or a thermo ink head.
11. The method of claim 1 , wherein the liquid substance is applied as drops arranged in a raster and wherein the colorants are bonded with several drops.
12. The method of claim 1 , wherein the surface with the bonded colorants is pressed after removing the non-bonded colorants.
13. The method of claim 1 , further comprising permanently bonding said part of the colorants to the surface with heat and pressure after removing the non-bonded colorants.
14. The method of claim 1 , wherein the colorants are provided in a powder.
15. The method of claim 1 , wherein said part of the colorants is bonded directly to the surface by application of the liquid substance on the colorants.
16. The method of claim 1 , wherein said colorants is a first set of colorants and wherein the method further comprises repeating said acts of applying, bonding, and removing with a second set of colorants such that a digital print is formed by the bonded second set of colorants.
17. The method of claim 16 , wherein the colorants in the second set of colorants have a different color than the colorants in first set of colorants.
18. The method of claim 1 , wherein the surface of the floor panel is a powder surface.
19. The method of claim 1 , wherein the surface comprises wood fibers.
20. An equipment to provide a digital print on a surface, comprising a digital drop application head, a dry ink application station, and a dry ink removal station wherein:
the digital drop application head is adapted to apply liquid blank ink on the surface;
the dry ink application station is adapted to apply dry ink comprising colourants on the surface;
the blank ink is adapted to bond a part of the dry ink to the surface; and
the dry ink removal station is adapted to remove the non-bonded colourants from the surface,
wherein the colorants comprise macro colorants having a size larger than 20 microns.
21. An equipment to provide a digital print on a surface with a transfer printing method, wherein the equipment comprises a digital drop application head, a dry ink application unit, a dry ink removal station and a transfer surface wherein:
the digital drop application head is adapted to apply liquid blank ink on the transfer surface;
the dry ink application unit is adapted to apply dry ink comprising colourants on the transfer surface;
the blank ink is adapted to bond a part of the dry ink to the transfer surface;
the dry ink removal station is adapted to remove the non-bonded dry ink from the transfer surface; and
the transfer surface with the bonded dry ink is adapted to be pressed against the surface,
wherein the colorants comprise macro colorants having a size larger than 20 microns.
22. A method of forming a digital print on a surface, wherein the method comprises:
applying a powder of dry ink, the dry ink comprising colourants, on the surface;
bonding a part of the powder of dry ink to the surface by a digital heating print head such that the digital print is formed by the bonded colourants of the dry ink; and
removing non-bonded dry ink from the surface,
wherein the colorants comprise macro colorants having a size larger than 20 microns.