IP Library Granted Patent US 10,869,694
Granted Patent B2
US 10,869,694 · App. 16/227,382 · Granted Dec 22, 2020

Pivotal bone anchor assembly with independent locking by a tool engaging an insert

Inventors: Roger P. Jackson (Prairie Village, KS); James L. Surber (Kansas City, KS)
Assignee: Roger P. Jackson
A61B17/7037A61B17/702A61B17/7005A61B17/7008A61B17/7032A61B17/7038A61B17/7082A61B17/7091A61B17/864A61B2017/567A61B2017/681A61B2090/0808Y10T29/49826
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Quick Facts
Patent No.
US 10,869,694
App. No.
16/227,382
Granted
Dec 22, 2020
Kind
B2
Abstract

A polyaxial bone screw assembly includes a threaded shank body having an integral upper portion receivable in an integral receiver, the receiver having an upper channel for receiving a longitudinal connecting member and a lower cavity cooperating with a lower opening. A down-loadable compression insert with tool receiving arm extensions, a down-loadable friction fit split retaining ring and an uploadable shank upper portion cooperate to provide for pop- or snap-on assembly of the shank with the receiver either prior to or after implantation of the shank into a vertebra. The shank and receiver once assembled cannot be disassembled.

Claims (34)

1. A pivotal bone anchor assembly configured for independent locking with an insert compressing tool prior to securing an elongate rod to a bone of a patient with a closure top, the pivotal bone anchor assembly comprising:

a receiver having a longitudinal axis, a base, and a pair of upstanding arms extending upwardly from the base with opposed inner surfaces defining an open channel configured for receiving the elongate rod, the inner surfaces of the upstanding arms having a closure top mating feature formed thereon, the base including a receiver cavity in communication with a bottom of the receiver through a bottom opening and with the open channel to define a receiver bore centered about the longitudinal axis, the arms configured to slidably and non-threadably receive the insert compressing tool in a direction parallel with the longitudinal axis;

a bone anchor having a capture portion with a spherical outer surface and an anchor portion configured for fixation to the bone, the capture portion configured to be pivotally disposed within the receiver cavity with the bone anchor extending through the bottom opening; and

an insert configured to be disposed at least partially within the receiver bore and thereafter configured for downward compression by the insert compressing tool until the insert comes into a compressive contact with the spherical outer surface of the capture portion of the bone anchor so as to independently lock a position of the bone anchor with respect to the receiver,

wherein with the insert compressing tool in a downward compression position, the elongate rod is receivable within the open channel of the receiver and lockable with the closure top to establish a locked configuration, and

wherein with the closure top maintaining the elongate rod and pivotal bone anchor assembly together in the locked configuration, the insert compressing tool is slidably removable from the receiver in a direction parallel with the longitudinal axis.

2. The pivotal bone anchor assembly of claim 1 ,

wherein the upstanding arms of the receiver further comprise a top surface, opposite front and back surfaces, and opposite outer side surfaces, and

wherein the outer side surfaces include tool attachment grooves extending horizontally to the front and back surface on each arm and spaced an equal and symmetrical distance below the top surface.

3. The pivotal bone anchor assembly of claim 2 , wherein the upstanding arms of the receiver further include outer grooves vertically formed into the outer side surfaces and configured to receive the insert compressing tool therein.

4. The pivotal bone anchor assembly of claim 1 , wherein the insert is configured to be held in place within the receiver bore by crimps formed in the receiver.

5. The pivotal bone anchor assembly of claim 1 , wherein the insert has a central bore configured to allow the passage of a driving tool therethrough to engage an internal drive aperture formed in the capture portion of the bone anchor.

6. The pivotal bone anchor assembly of claim 5 , wherein the insert further comprises tool engagement surfaces facing upward and positioned radially outward from the central bore of the insert.

7. The pivotal bone anchor assembly of claim 6 , wherein the tool engagement surfaces of the insert are configured to be uncovered by the elongate rod or by the closure top when the elongate rod is received within the open channel of the receiver and locked with the closure top.

8. The pivotal bone anchor assembly of claim 1 , wherein the insert further includes an internal recess configured to allow the insert to be manipulated within the receiver bore with a second tool after the insert is downwardly compressed to independently secure the pivotal bone anchor assembly.

9. The pivotal bone anchor assembly of claim 1 , wherein the insert is configured to be top loaded into the receiver bore.

10. The pivotal bone anchor assembly of claim 1 , further comprising the closure top, and wherein the closure top includes a helically wound guide and advancement structure formed into an outer sidewall surface and configured to engage the closure top mating feature formed into the opposed inner surfaces of the upstanding arms of the receiver to capture the elongate rod within the receiver open channel.

11. A pivotal receiver assembly configured for independent locking, via an insert compressing tool, to a head of a bone anchor having an anchor portion implantable into a bone of a patient, prior to securing an elongate rod to the receiver assembly and the patient bone anchor via a closure top, the pivotal receiver assembly comprising:

a receiver having a longitudinal axis, a base, and a pair of upstanding arms extending upwardly from the base with opposed inner surfaces defining an open channel configured for receiving the elongate rod, the inner surfaces of the upstanding arms having a closure top mating feature formed thereon, the base including a central opening in communication with a bottom surface of the base through a bottom opening and with the open channel to define a through-and-through aperture centered about the longitudinal axis, the upstanding arms configured to slidably receive the insert compression tool in a direction parallel with the longitudinal axis, the receiever configured to receive the head of the bone anchor in the base with the bone anchor extending downward through the receiver bottom opening and the receiver being pivotally movable with respect to the bone anchor; and

an insert configured to be disposed at least partially within the receiver and thereafter configured to be downwardly compressed by the insert compression tool until the insert comes into a compressive contact with a spherical outer surface of the head of the bone anchor so as to independently lock a position of the receiver with respect to the bone anchor,

wherein with the insert compressing tool in a downward compression position, the elongate rod is receivable within the open channel of the receiver and lockable with the closure top to establish a locked configuration, and

wherein with the closure top maintaining the elongate rod and pivotal bone anchor assembly together in the locked configuration, the insert compressing tool is slidably removable from the receiver in a direction parallel with the longitudinal axis.

12. The pivotal receiver assembly of claim 11 ,

wherein the upstanding arms of the receiver further comprise a top surface, opposite front and back surfaces, and opposite outer side surfaces, and

wherein the outer side surfaces include tool attachment grooves extending horizontally to the front and back surface on each arm.

13. The pivotal receiver assembly of claim 12 , wherein the upstanding arms of the receiver further include outer grooves vertically formed into the outer side surfaces and configured to receive the insert compressing tool therein.

14. The pivotal receiver assembly of claim 11 , wherein the insert is configured to be rotated about the longitudinal axis of the receiver within the receiver bore so as to move the insert into a position prior to be being compressed by the insert compressing tool.

15. The pivotal receiver assembly of claim 11 , wherein the insert has a central bore configured to allow the passage of a driving tool therethrough to engage the head of the bone anchor.

16. The pivotal receiver assembly of claim 15 , wherein the insert further comprises tool engagement surfaces facing upward and positioned radially outward from the central bore of the insert.

17. The pivotal receiver assembly of claim 16 , wherein the tool engagement surfaces of the insert are configured to be uncovered by the elongate rod or by the closure top when the elongate rod is received within the open channel of the receiver and locked with the closure top.

18. The pivotal receiver assembly of claim 11 , wherein the insert further includes an internal recess configured to allow the insert to be manipulated within the receiver with a second tool after the insert is downwardly compressed to independently lock the pivotal bone anchor assembly.

19. The pivotal receiver assembly of claim 11 , wherein the insert is configured to be top loaded into the receiver.

20. The pivotal receiver assembly of claim 11 , further comprising the closure top, and wherein the closure top includes a helically wound guide and advancement structure formed into an outer sidewall surface and configured to engage the closure top mating feature formed into the opposed inner surfaces of the upstanding arms of the receiver to capture the elongate rod within the receiver open channel.

21. A bone anchor assembly comprising the pivotal receiver assembly of claim 11 and further comprising the bone anchor, and wherein the bone anchor is cannulated by having a central opening extending along an entire length thereof.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 20, 2018
From: SURBER, JAMES L.
To: JACKSON, ROGER P.
Reel/Frame 047832/0159 →
Continuity (32)
Continuation 15878542 · Jan 24, 2018
Continuation In Part 15338817 · Oct 31, 2016
Continuation 13573874 · Oct 10, 2012
Continuation In Part 13573516 · Sep 19, 2012
Continuation In Part 13573303 · Sep 7, 2012
Continuation In Part 13506365 · Apr 13, 2012
Continuation In Part 13374439 · Dec 29, 2011
Continuation In Part 13373289 · Nov 9, 2011
Continuation In Part 12924802 · Oct 5, 2010
Continuation In Part 12802849 · Jun 15, 2010
Provisional Application 61627374 · Oct 11, 2011
Provisional Application 61626250 · Sep 23, 2011
Provisional Application 61573508 · Sep 7, 2011
Provisional Application 61517088 · Apr 13, 2011
Provisional Application 61460267 · Dec 29, 2010
Provisional Application 61463037 · Feb 11, 2011
Provisional Application 61456649 · Nov 10, 2010
Provisional Application 61460234 · Dec 29, 2010
Provisional Application 61278240 · Oct 5, 2009
Provisional Application 61336911 · Jan 28, 2010
Provisional Application 61343737 · May 3, 2010
Provisional Application 61395564 · May 14, 2010
Provisional Application 61395752 · May 17, 2010
Provisional Application 61396390 · May 26, 2010
Provisional Application 61398807 · Jul 1, 2010
Provisional Application 61400504 · Jul 29, 2010
Provisional Application 61402959 · Sep 8, 2010
Provisional Application 61403696 · Sep 20, 2010
Provisional Application 61403915 · Sep 23, 2010
Provisional Application 61268708 · Jun 15, 2009
Provisional Application 61270754 · Jul 13, 2009
Related Publication 20190117271A1 · Apr 25, 2019
Cited By (4)
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