IP Library Granted Patent US 10,903,710
Granted Patent B2
US 10,903,710 · App. 16/227,868 · Granted Jan 26, 2021

Producing method for electrical insulating structure, electrical insulating structure and rotating electrical machine

Inventors: Kotaro Mura (Tokyo, JP); Kodai Ushiwata (Tokyo, JP); Toshihiro Tsuda (Tokyo, JP); Tetsuo Yoshimitsu (Tokyo, JP)
Assignee: TOSHIBA MITSUBISHI-ELECTRIC INDUSTRIAL SYSTEMS CORPORATION
H02K3/40H01B13/00H01B19/02H01B19/04H02K3/30H02K15/105H02K15/12
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,903,710
App. No.
16/227,868
Granted
Jan 26, 2021
Kind
B2
Abstract

A producing method for an electrical insulating structure that covers an outer surface of a to-be-insulated object is provided. The method comprises: a taping step of winding a main insulation tape on outside of the to-be-insulated object; a spraying step of spraying nanoparticles onto the outer surface of the wound main insulation tape; a vacuum drawing step of vacuum drawing the tape-wound to-be-insulated object; and an impregnation step of injecting a nanoparticle-containing impregnating macromolecular polymer in which nanoparticles have been kneaded to impregnate the to-be-insulated object therewith. In the spraying step, microcapsules, which contain the nanoparticles and are able to release the nanoparticles before the impregnation step, are sprayed.

Claims (15)

1. A producing method for an electrical insulating structure that covers an outer surface of a to-be-insulated object, the method comprising:

a taping step of winding a main insulation tape on outside of the to-be-insulated object;

a spraying step, which is performed after the taping step, of spraying nanoparticles onto the outer surface of the wound main insulation tape;

a vacuum drawing step, which is performed after the spraying step, of vacuum drawing the tape-wound to-be-insulated object; and

an impregnation step, which is performed after the vacuum drawing step, of injecting a nanoparticle-containing impregnating macromolecular polymer in which nanoparticles have been kneaded to impregnate the to-be-insulated object therewith,

wherein

the spraying step has a step of spraying microcapsules which contain the nanoparticles and are able to release the nanoparticles before the impregnation step.

2. The electrical insulating structure producing method according to claim 1 , wherein

the to-be-insulated object is a laminated conductor for stator windings of a rotating electrical machine,

the method further comprises, after the taping step and before the vacuum drawing step, an assembly step of incorporating the tape-wound laminated conductor into a stator to assemble a windings-incorporated object, and

the vacuum drawing step vacuums the windings-incorporated object to thereby vacuum the tape-wound to-be-insulated object to be insulated.

3. The electrical insulating structure producing method according to claim 1 , wherein

in the taping step, the main insulation tape is wound by a half-wrap method of overlapping each turn of the tape by half width of the tape.

4. The electrical insulating structure producing method according to claim 1 , wherein

the nanoparticles are at least one of silicon dioxide, aluminum oxide, magnesium oxide, and boron nitride.

Assignments (2)
CHANGE OF NAME Recorded Apr 26, 2024
From: TOSHIBA MITSUBISHI-ELECTRIC INDUSTRIAL SYSTEMS CORPORATION
To: TMEIC CORPORATION
Reel/Frame 067244/0359 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 25, 2019
From: MURA, KOTARO; USHIWATA, KODAI; TSUDA, TOSHIHIRO; YOSHIMITSU, TETSUO
To: TOSHIBA MITSUBISHI-ELECTRIC INDUSTRIAL SYSTEMS CORPORATION
Reel/Frame 050484/0527 →
Continuity (2)
Continuation PCTJP2016003165 · Jul 1, 2016
Related Publication 20190149007A1 · May 16, 2019