IP Library Patent Application 16231208
Patent Application
App. No. 16/231,208

Junction Box of a Recessed Luminaire for Installation in Shallow Spaces

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Quick Facts
Patent No.
US None
App. No.
16/231,208
Abstract

A junction box includes a first cover plate that covers a first open side defined by a main body, and a second cover plate that covers a second open side defined by the main body. The second cover plate includes a mounting pad to attach an electrical component thereto. The electrical component is disposed in an inner cavity defined by the main body when the second cover plate is in a closed position. Further, the junction box includes a fastening device that retains the first cover plate and the second cover plate in the closed position and operates without interfering with a mounting structure in which the junction box is disposed. Furthermore, the junction box includes chamfer walls and wire traps disposed thereon to receive and pass electrical wiring cables into the junction box therethrough.

Claims (49)

1 . A junction box comprising:

a main body comprising a top wall, a base wall, a pair of junction box side walls and a chamfer wall, the main body defining a first open side and a second open side;

a wire trap disposed on the chamfer wall, the wire trap to receive and pass an electrical wiring cable therethrough; and

a cover plate that comprises:

a cover plate side wall and a component mount, the component mount extending from the cover plate side wall into an inner cavity defined by the main body, the component mount arranged to receive an electrical component,

wherein the cover plate is removably coupled to the main body of the junction box and, when the cover plate is in a closed position, the cover plate covers the first open side.

2 . The junction box of claim 1 :

wherein the electrical component is disposed in the inner cavity when the cover plate is in the closed position.

3 . The junction box of claim 2 , wherein the electrical component is a transformer.

4 . The junction box of claim 2 , wherein the junction box further comprises:

a second cover plate that is removably coupled to the main body and covers the second open side; and

an elongated fastening device that comprises:

a first fastening feature that couples to the cover plate, and

a second fastening feature that couples to the second cover plate.

5 . The junction box of claim 4 :

wherein the elongated fastening device further comprises a first regressed neck structure coupled to the first fastening feature and a second regressed neck structure coupled to the second fastening feature.

6 . The junction box of claim 5 :

wherein the cover plate comprises a first notch to receive the first regressed neck structure and a first opening formed adjacent to the first notch to receive the first fastening feature, and

wherein the second cover plate comprises a second notch to receive the second regressed neck structure and a second opening formed adjacent to the second notch to receive the second fastening feature.

7 . The junction box of claim 1 :

wherein the cover plate side wall includes a pair of mounting feet that are configured to engage complementary mating slots in the base wall of the main body to removably couple the cover plate to the main body.

8 . The junction box of claim 4 :

wherein the second cover plate comprises a second side wall, a second bottom wall that extends substantially perpendicular to the second side wall from a bottom edge of the second side wall, and one or more coupling features that are disposed at a distal end of the second bottom wall that is away from the second side wall, and

wherein the one or more coupling features of the second cover plate are configured to engage complementary coupling features in the base wall of the main body to hingedly and removably couple the second cover plate to the main body.

9 . The junction box of claim 8 , wherein the one or more coupling features include a tab with a hooked end.

10 . The junction box of claim 1 :

wherein the component mount of the cover plate includes a regressed surface disposed on opposite sides of a mounting pad, and

wherein each regressed surface defines a cavity that is configured to receive at least a portion of a coupling feature of a second cover plate that is used to hingedly and removably couple the second cover plate to the main body, the second cover plate configured to cover a second open side defined by the main body.

11 . The junction box of claim 2 :

wherein the cover plate is coupled to the main body such that the component mount of the cover plate is disposed on the base wall of the main body.

12 . The junction box of claim 1 , wherein the electrical wiring cable is substantially horizontally oriented.

13 . The junction box of claim 1 , wherein the electrical wiring cable is substantially vertically oriented.

14 . A junction box comprising:

a main body comprising a top wall, a base wall, a first side wall connected to a first chamfer wall, and a second side wall connected to the base wall, the main body defining a first open side and a second open side;

a first cover plate that is removably coupled to the main body and that covers the first open side defined by the main body when the first cover plate is attached to the main body, the first cover plate comprising a first opening;

a second cover plate that is removably coupled to the main body and that covers the second open side defined by the main body when the second cover plate is attached to the main body, the second cover plate comprising a second opening; and

a fastening device that comprises a first fastening feature received by the first opening and configured to retain the first cover plate to the main body and a second fastening feature received by the second opening and configured to retain the second cover plate to the main body.

15 . The junction box of claim 14 :

wherein the junction box further comprises a wire trap disposed on the chamfer wall, the wire trap configured to receive and pass an electrical wiring cable therethrough, and

wherein the second cover plate comprises a mounting pad that is configured to attach an electrical component thereto using a fastener such that the second cover plate and the electrical component attached thereto are movable and accessible as a single unit, the electrical component being associated with an operation of a luminaire.

16 . The junction box of claim 14 , wherein the fastening device further comprises:

an elongated body that is coupled to the main body of the junction box;

a first regressed neck structure connecting the first fastening feature to the elongated body; and

a second regressed neck structure connecting the second fastening feature to the elongated body.

17 . The junction box of claim 14 , wherein the electrical wiring cable is substantially horizontally oriented.

18 . The junction box of claim 14 , wherein the electrical wiring cable is substantially vertically oriented.

19 . The junction box of claim 15 , wherein the electrical component is a transformer.

20 . The junction box of claim 14 :

wherein the second cover plate includes a pair of mounting feet that are configured to engage complementary mating slots in the base wall of the main body to hingedly and removably couple the second cover plate to the main body.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 13, 2020
From: COOPER TECHNOLOGIES COMPANY
To: EATON INTELLIGENT POWER LIMITED
Reel/Frame 053481/0091 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 12, 2020
From: EATON INTELLIGENT POWER LIMITED
To: SIGNIFY HOLDING B.V.
Reel/Frame 052633/0158 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 8, 2019
From: WRONSKI, GRZEGORZ; LIN, ZHIHONG; ZHAO, WEI; ERNST, OLIVER
To: COOPER TECHNOLOGIES COMPANY
Reel/Frame 049109/0553 →