IP Library Granted Patent US 10,666,161
Granted Patent B2
US 10,666,161 · App. 16/233,556 · Granted May 26, 2020

Safety shut-down system for a solar energy installation

Inventor: Paul Wilkinson Dent (Pittsboro, NC)
Assignee: Koolbridge Solar, Inc.
H02M7/537H02J3/005H02J3/383H02J7/0068H02J7/35H02J9/061H02M1/32H02M1/36H02M7/53871H02H3/16H02J2300/00H02J2300/22Y02A30/12Y02B10/14Y02E10/56Y10T307/367Y10T307/391Y10T307/625
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Quick Facts
Patent No.
US 10,666,161
App. No.
16/233,556
Granted
May 26, 2020
Kind
B2
Abstract

A safety shut-down system for a solar energy installation includes a DC to AC inverter converting DC power from a photovoltaic solar array to AC power and generating remote control signals to enable or disable the flow of DC power from each individual photovoltaic panel or string of panels to a photovoltaic output circuit. One or more manual switches, one of which may be at a service entrance for electrical power to the installation, are operative to cause the DC to AC inverter to disable all DC power from the photovoltaic solar array; this also occurs when the DC to AC inverter is shut off. A storage battery may selectively receive DC power from one or more photovoltaic panels or strings of panels for charging. The DC to AC inverter may generate AC power from the battery when the photovoltaic solar array is disabled.

Claims (23)

1. A safety shut-down system for a solar energy installation, comprising:

a photovoltaic solar array operative to generate DC power from sunlight, comprising

a plurality of photovoltaic panels or strings of panels;

a photovoltaic output circuit; and

a remotely controlled enabling circuit associated with and proximate to each photovoltaic panel or string of panels, and operative to enable or disable the flow of DC power from the associated photovoltaic panel or string of panels to the photovoltaic output circuit in response to remote control signals;

a DC to AC inverter operative to convert DC power from the photovoltaic solar array to AC power, and further operative to generate remote control signals to control the remotely controlled enabling circuits;

a storage battery interposed between the photovoltaic solar array and the DC to AC inverter;

a battery charge circuit operative to charge the battery using DC power from the photovoltaic output circuit and further operative to cause the DC to AC inverter to generate remote control signals operative to cause the remotely controlled enabling circuits to selectively enable and disable the flow of DC power from the photovoltaic panels or strings of panels to the photovoltaic output circuit in response to the charge state of the storage battery, so as control the amount of DC power flowing from the photovoltaic solar array to charge the battery; and

one or more manually operated switches, actuation of any of which is operative to cause the DC to AC inverter to generate remote control signals operative to cause the remotely controlled enabling circuits to disable the flow of DC power from all photovoltaic panels or strings of panels to the photovoltaic output circuit, thereby effecting a safety shut-down.

2. The safety shut-down system of claim 1 wherein one manually operated switch is located at a service entrance for electrical power entry to the installation.

3. The safety shut-down system of claim 1 wherein the DC to AC inverter is configured to, when switched off, output remote control signals operative to cause the remotely controlled enabling circuits to disable the flow of DC power from all photovoltaic panels or strings of panels to the photovoltaic output circuit, thereby effecting a safety shut-down by default.

4. The safety shut-down system of claim 1 wherein the DC to AC inverter is further configured to generate remote control signals to disable the flow of DC power from one or more photovoltaic panels or strings of panels to the photovoltaic output circuit, while converting DC power from the battery to AC power.

5. The safety shut-down system of claim 1 wherein the photovoltaic solar array is mounted on a exterior of a roof of the installation, and wherein the remotely controlled enabling circuits are mounted on or near an interior of the roof, proximate the photovoltaic solar array.

6. A method of performing a safety shut-down of a solar energy installation including a photovoltaic solar array comprising a plurality of photovoltaic panels or strings of panels, a photovoltaic output circuit, and a remotely controlled enabling circuit associated with and proximate to each photovoltaic panel or string of panels and operative to enable or disable the flow of DC power from the associated photovoltaic panel or string of panels to the photovoltaic output circuit in response to remote control signals, the method comprising:

operating a DC to AC inverter to convert DC power from the photovoltaic solar array to AC power, and to generate remote control signals to control the remotely controlled enabling circuits; and

charging a storage battery interposed between the photovoltaic solar array and the DC to AC inverter using DC power from the photovoltaic output circuit;

selectively enabling and disabling the flow of DC power from the photovoltaic panels or strings of panels to the photovoltaic output circuit in response to the charge state of the storage battery, so as control the amount of DC power flowing from the photovoltaic solar array to charge the battery; and

manually operating one or more switches to cause the DC to AC inverter to generate remote control signals operative to cause the remotely controlled enabling circuits to disable the flow of DC power from all photovoltaic panels or strings of panels to the photovoltaic output circuit, thereby effecting a safety shut-down.

7. The method of claim 6 wherein manually operating one or more switches comprises operating a switch located at a service entrance for electrical power entry to the installation.

8. The method of claim 6 further comprising, prior to manual y operating one or more switches, turning the DC to AC inverter off and thereby causing it to output remote control signals operative to cause the remotely controlled enabling circuits to disable the flow of DC power from all photovoltaic panels or strings of panels to the photovoltaic output circuit, thereby effecting a safety shut-down by default.

9. The method of claim 6 further comprising, prior to manually operating one or more switches:

disabling the flow of DC power from one or more photovoltaic panels or strings of panels to the photovoltaic output circuit, while converting DC power from the battery to AC power.

10. The method of claim 6 wherein the photovoltaic solar array is mounted on a exterior of a roof of the installation, and wherein the remotely controlled enabling circuits are mounted on or near an interior of the roof, proximate the photovoltaic solar array.

Assignments (2)
CHANGE OF NAME Recorded Feb 25, 2026
From: KOOLBRIDGE SOLAR, INC.
To: KOOLBRIDGE ENERGY, INC.
Reel/Frame 074967/0357 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 27, 2018
From: DENT, PAUL WILKINSON
To: KOOLBRIDGE SOLAR, INC.
Reel/Frame 047860/0056 →
Continuity (4)
Continuation 14749339 · Jun 24, 2015
Continuation 14062884 · Oct 24, 2013
Continuation 13103070 · May 8, 2011
Related Publication 20190140556A1 · May 9, 2019
Cited By (7)
US 12,322,963 US 12,425,262 US 12,431,702 US 12,580,414 US 12,592,558 US 12,683,516 US 12,712,356