IP Library Granted Patent US 11,180,069
Granted Patent B2
US 11,180,069 · App. 16/237,645 · Granted Nov 23, 2021

Automated loading of delivery vehicles using automated guided vehicles

Inventors: Daniel Jarvis (Windermere, FL); Paolo Gerli Amador (Westborough, MA); Michael Bhaskaran (Sherborn, MA); Amit Kalra (Acton, MA)
Assignee: Staples, Inc.
B60P3/007B60P1/00G01C21/343G01C21/3623G05B15/02G05D1/0212G06Q50/28
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,180,069
App. No.
16/237,645
Granted
Nov 23, 2021
Kind
B2
Abstract

A system and method for automated loading of delivery vehicles using automated guided vehicles is described. In an example implementation, a loading coordination engine may determine a delivery destination of a first item based on item data associated with the first item, assign the first item to a location in a delivery vehicle, and generate a task list including an instruction to an automated guided vehicle to position the first item in the delivery vehicle based on the assigned location in the delivery vehicle. In some instances, the automated guided vehicle may navigate to a loading area to retrieve the first item from the loading area, navigate to a point proximate to the assigned location in the delivery vehicle, and place the first item at the assigned location based on the task list.

Claims (58)

1. A method comprising:

determining, by a loading coordination engine, a delivery destination of a first item based on item data associated with the first item;

assigning, by the loading coordination engine, the first item to a location in a delivery vehicle;

generating, by the loading coordination engine, a task list including an instruction to an automated guided vehicle (“AGV”) to position the first item in the delivery vehicle based on the assigned location in the delivery vehicle;

navigating the AGV to a loading area to retrieve the first item from the loading area;

navigating the AGV to a point proximate to the assigned location in the delivery vehicle;

placing, by the AGV, the first item at the assigned location based on the task list; and

positioning the AGV within the delivery vehicle in response to completion of packing the delivery vehicle.

2. The method of claim 1 , wherein assigning the first item to the location in the delivery vehicle is based on the delivery destination determined for the first item.

3. The method of claim 2 , wherein assigning the first item to the location in the delivery vehicle includes determining a position of the first item in a sequence of deliveries of a set of items assigned to the delivery vehicle.

4. The method of claim 1 , wherein determining the delivery destination of the first item includes

capturing a label of the first item, and

determining, based on the captured label on to the first item, the delivery destination.

5. The method of claim 1 , comprising:

assigning, by the loading coordination engine, the first item to a door dock associated with the delivery vehicle based on the delivery destination of the first item; and

instructing, by the loading coordination engine, a conveyor mechanism to transport the first item to the door dock associated with the delivery vehicle.

6. The method of claim 1 , wherein assigning the first item to the location in the delivery vehicle includes

determining one or more measurements of the first item,

determining one or more measurements of available storage locations in the delivery vehicle,

determining a position of a delivery of the first item in a sequence of deliveries of a set of items assigned to the delivery vehicle, and

determining the assigned location of the first item based on the one or more measurements of the first item, the one or more measurements of the available storage locations in the delivery vehicle, and the position of the delivery of the first item in the sequence of deliveries.

7. The method of claim 1 , wherein the delivery vehicle includes a stabilizing mechanism adapted to impede movement of the AGV within the delivery vehicle.

8. The method of claim 7 , wherein the AGV includes a stabilizing mechanism interface interacting with the stabilizing mechanism of the delivery vehicle, the stabilizing mechanism interface and stabilizing mechanism stabilizing the AGV during acceleration of the delivery vehicle.

9. The method of claim 1 , wherein the delivery vehicle includes a shelf at the assigned location, the shelf including a mechanism adapted to transport items between a first side of the shelf being proximate to the AGV and a second side of the shelf being distal from the AGV.

10. The method of claim 1 , wherein the AGV includes a drive unit that provides motive force to the AGV, a guidance system that locates the AGV in the delivery vehicle, and an item handling mechanism adapted to move items.

11. A system comprising:

an automated guided vehicle (“AGV”);

a delivery vehicle; and

a computing system including one or more processors and a memory storing instructions that, when executed by the one or more processors, cause the system to:

assign a first item to a location in the delivery vehicle;

generate a task list including an instruction to the AGV to position the first item in the delivery vehicle based on the assigned location in the delivery vehicle;

navigate the AGV to a loading area to retrieve the first item from the loading area;

navigate the AGV to a point proximate to the assigned location in the delivery vehicle;

instruct the AGV to place the first item at the assigned location based on the task list; and

automatically position the AGV within the delivery vehicle in response to completion of packing the delivery vehicle.

12. The system of claim 11 , wherein assigning the first item to the location in the delivery vehicle is based on a delivery destination determined for the first item.

13. The system of claim 12 , wherein assigning the first item to the location in the delivery vehicle includes determining a position of the first item in a sequence of deliveries of a set of items assigned to the delivery vehicle.

14. The system of claim 11 , wherein the instructions, when executed by the one or more processors, further cause the system to

assign the first item to a door dock associated with the delivery vehicle based on a delivery destination of the first item, and

instruct, by the computing system, a conveyor mechanism to transport the first item to the door dock associated with the delivery vehicle.

15. The system of claim 11 , wherein assigning the first item to the location in the delivery vehicle includes

determining one or more measurements of the first item,

determining one or more measurements of available storage locations in the delivery vehicle, and

determining the assigned location of the first item based on the one or more measurements of the first item and the one or more measurements of the available storage locations in the delivery vehicle.

16. The system of claim 11 , wherein the delivery vehicle includes a stabilizing mechanism adapted to impede movement of the AGV within the delivery vehicle.

17. The system of claim 16 , wherein the AGV includes a stabilizing mechanism interface interacting with the stabilizing mechanism of the delivery vehicle, the stabilizing mechanism interface and stabilizing mechanism stabilizing the AGV during acceleration of the delivery vehicle.

18. The system of claim 11 , wherein the delivery vehicle includes a shelf at the assigned location, the shelf including a mechanism adapted to transport items between a first side of the shelf being proximate to the AGV and a second side of the shelf being distal from the AGV.

19. The system of claim 11 , wherein the AGV includes a drive unit that provides motive force to the AGV, a guidance system that locates the AGV in the delivery vehicle, and an item handling mechanism adapted to move items.

20. An automated guided vehicle (“AGV”) comprising:

a body;

a drive unit coupled with the body and providing motive force to the body;

a guidance system coupled with a controller, the guidance system locating the AGV in a delivery vehicle;

an item handling mechanism coupled with the body and the controller, the item handling mechanism adapted to move an item; and

the controller coupled with the drive unit, the guidance system, and the item handling mechanism, the controller performing operations including:

receiving a task list including an instruction to the AGV to position the item in the delivery vehicle based on an assigned location on a shelf in the delivery vehicle;

instructing the drive unit to navigate the AGV to a point proximate to the assigned location on the shelf in the delivery vehicle using the guidance system;

instructing the item handling mechanism to place the item at the assigned location based on the task list; and

instructing the drive unit to position the AGV within the delivery vehicle in response to completion of packing the delivery vehicle.

Assignments (9)
RELEASE OF SECURITY INTEREST Recorded Jun 20, 2024
From: COMPUTERSHARE TRUST COMPANY, NATIONAL ASSOCIATION (AS SUCCESSOR-IN-INTEREST TO WELLS FARGO BANK, NATIONAL ASSOCIATION)
To: STAPLES, INC.; STAPLES BRANDS INC.
Reel/Frame 067783/0844 →
SECURITY INTEREST Recorded Jun 12, 2024
From: STAPLES, INC.
To: COMPUTERSHARE TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES AGENT
Reel/Frame 067711/0239 →
SECURITY INTEREST Recorded Jun 11, 2024
From: STAPLES, INC.
To: UBS AG, STAMFORD BRANCH, AS TERM LOAN AGENT
Reel/Frame 067687/0558 →
SECURITY INTEREST Recorded Jun 11, 2024
From: STAPLES, INC.
To: COMPUTERSHARE TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES AGENT
Reel/Frame 067697/0639 →
RELEASE OF SECURITY INTEREST IN INTELLECTUAL PROPERTY RECORDED AT RF 049598/0787 Recorded Jun 10, 2024
From: UBS AG, STAMFORD BRANCH, AS TERM LOAN AGENT
To: STAPLES, INC.
Reel/Frame 067681/0326 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Sep 7, 2021
From: STAPLES, INC.; WORKLIFE BRANDS LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 057436/0619 →
SECURITY INTEREST Recorded Jun 26, 2019
From: STAPLES, INC.
To: UBS AG, STAMFORD BRANCH
Reel/Frame 049598/0787 →
SECURITY INTEREST Recorded Apr 29, 2019
From: STAPLES, INC.; STAPLES BRANDS INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS NOTES AGENT
Reel/Frame 049025/0369 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 1, 2019
From: JARVIS, DANIEL; AMADOR, PAOLO GERLI; BHASKARAN, MICHAEL; KALRA, AMIT
To: STAPLES, INC.
Reel/Frame 048215/0001 →
Cited By (4)
US 12,397,993 US 12,545,516 US 12,567,019 US 12,675,120