IP Library Granted Patent US 11,131,146
Granted Patent B2
US 11,131,146 · App. 16/253,841 · Granted Sep 28, 2021

Prevention of backflow during drilling and completion operations

Inventors: Daniel Stephen Bangert (Brousard, LA); James Smith (Handewitt, DE)
Assignee: BAKER HUGHES, A GE COMPANY, LLC
E21B7/20E21B17/16E21B33/14E21B33/12
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Quick Facts
Patent No.
US 11,131,146
App. No.
16/253,841
Granted
Sep 28, 2021
Kind
B2
Abstract

A system includes a drill bit, and a tubular connected thereto. The tubular is configured to be rotated to rotate the drill bit and drill a length of a borehole and cemented in place. The tubular and the drill bit form a conduit to permit cement to be pumped through the tubular and the drill bit and into an annulus. The system also includes a collar disposed between the tubular and the drill bit. The collar includes a receptacle made from a drillable material, which has a profile that corresponds to a shape of a component deployed through the length of the tubular, and is configured to form a substantially fluid tight seal between the component and the drillable material when the component is seated in the receptacle. The collar and the component prevent backflow of the cement.

Claims (29)

1. A system for performing a drilling and completion operation, comprising:

a drill bit;

a tubular connected to the drill bit and configured to be rotated to rotate the drill bit and drill a length of a borehole, the tubular configured to be left in the borehole and cemented in place after the length of the borehole is drilled, the tubular and the drill bit forming a conduit to permit cement to be pumped through the tubular and the drill bit and into an annulus between the tubular and a borehole wall; and

a collar disposed between the tubular and the drill bit, the collar including a receptacle made from a first drillable material, the receptacle having a profile that corresponds to a shape of a component deployed through the length of the tubular, the receptacle configured to form a fluid tight seal between the component and the drillable material when the component is seated in the receptacle, wherein the collar and the component prevent backflow of the cement without any moving parts when the component is seated in the receptacle.

2. The system of claim 1 , wherein the drilling and completion operation is a casing while drilling (CwD) operation, and the tubular is a length of a casing.

3. The system of claim 1 , wherein the drill bit is made from a second drillable material.

4. The system of claim 1 , wherein the component and the receptacle form a conduit therethrough to permit a borehole fluid and the cement to flow from the tubular to the annulus.

5. The system of claim 4 , wherein the component is a plug configured to be pumped through the tubular by borehole fluid, the plug creating a separation between the borehole fluid and the cement when the cement flows through the tubular.

6. The system of claim 5 , wherein the plug is a first pump down plug that is pumped ahead of the cement, the first pump down plug configured to receive a second pump down plug that separates the cement from borehole fluid and prevents backflow of the cement.

7. The system of claim 6 , wherein the first pump down plug and the second pump down plug are made from a third drillable material.

8. The system of claim 1 , wherein the receptacle includes a deformable material lining a surface of the receptacle.

9. The system of claim 8 , wherein the deformable material includes a cement material.

10. The system of claim 9 , wherein the profile and the receptacle are formed from a single mass of the cement.

11. A method of drilling and completing a length of a borehole, comprising:

deploying a drilling assembly at an earth formation, the drilling assembly including a drill bit, a tubular connected to the drill bit, and a collar disposed between the tubular and the drill bit, the collar including a receptacle made from a drillable material, the receptacle having a profile that corresponds to a shape of a component to be deployed through the length of the tubular;

drilling the length of the borehole by rotating the tubular and causing the drill bit to rotate;

deploying the component through the tubular and seating the component in the receptacle, wherein seating results in a fluid tight seal between the component and the drillable material;

pumping a cement through the component, the collar and the drill bit and into an annulus between the tubular and a borehole wall;

preventing backflow of the cement, wherein the collar and the component prevent backflow of the cement without any moving parts when the component is seated in the receptacle; and

allowing the cement to set and form a seal between the tubular and the borehole wall.

12. The method of claim 11 , wherein the method includes a casing while drilling (CwD) operation, and the tubular is a length of a casing.

13. The method of claim 11 , wherein the drill bit is made from a drillable material.

14. The method of claim 11 , wherein the component and the receptacle form a conduit therethrough to permit a borehole fluid and the cement to flow from the tubular to the annulus.

15. The method of claim 14 , wherein the component is a plug pumped through the tubular by borehole fluid, the plug creating a separation between the borehole fluid and the cement when the cement flows through the tubular.

16. The method of claim 15 , wherein the plug is a first pump down plug that is pumped ahead of the cement, and deploying the component includes pumping the first pump down plug with a borehole fluid, pumping the cement after the first pump down plug, and thereafter deploying a second pump down plug that separates the cement from the borehole fluid.

17. The method of claim 16 , wherein the first pump down plug and the second pump down plug are made from a drillable material.

18. The method of claim 11 , wherein the receptacle includes a deformable material lining a surface of the receptacle.

19. The method of claim 11 , wherein the deformable material includes a cement material.

20. The method of claim 19 , wherein the profile and the receptacle are formed from a single mass of the cement.

Assignments (2)
CHANGE OF NAME Recorded Feb 16, 2022
From: BAKER HUGHES, A GE COMPANY, LLC
To: BAKER HUGHES HOLDINGS LLC
Reel/Frame 059141/0762 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 22, 2019
From: BANGERT, DANIEL STEPHEN; SMITH, JAMES
To: BAKER HUGHES, A GE COMPANY, LLC
Reel/Frame 048092/0228 →
Continuity (1)
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